Tag Archives: china farming tractor

China Custom Tractor Farming with Front Loader 4X4 Mini Operated Tractor Tyres Compact Tractor Price Farming Engine Tractor Mower Parts near me shop

Product Description

High quality 4wd tractor with competitive prices

We will provide :
1.English manual with sketches of machine structure of this standard model;
2.Full catalog of QILU tractor for reselling(pictures and videos for customers reselling);
3.Full videos about operating teaching including the after sale services steps;
4.Extra filters and toolbox for easy maitain;
5.Spare parts by air express(low weight);
6.30% advance payment for production starting,the balance after the customer’s confirmation by videos and pictures.

Our Advantages

Features

1.It is equipped with famous and excellent national 3 engines, with large torque reserve, strong power and low fuel consumption.

2.Full hydraulic steering system, flexible and light to operate.

3.Middle shift gear, easy to operate.

4.8+2 gear shift, reasonable speed matching, high working efficiency and strong adaptability.

5.The new miniature LCD instrument is developed according to the harsh working conditions of construction machinery and has high reliability.

Product Parameters

 

Model

QL-604X

Horse power

60HP

Engine

XIHU (WEST LAKE) DIS.HU (WEST LAKE) DIS. KM490

Driving mode

4X4 4WD

Length(mm)

3140

Wheel space(mm)

1870

Width(mm)

1500

Gears

8+2

Height(mm)

2220

Forward speed(km/h)

1.78-26.93

Front tread(mm)

1200

Reverse speed(km/h)

2.41-11.6

PTO spline number

6

PTO(r/min)

540/720

Detailed Photos

 

Other Products

Company Profile

   ZheJiang Qilu Industry is a manufacturing enterprise that develops, produces and sells high-end non-road machinery and equipment. The industrial park was established in 2016 with a total investment of 1 billion yuan, covering an area of more than 300 acres, and designing and producing 50,000 units (sets) of machinery and equipment products annually. The company’s main business includes agricultural equipment and construction machinery. The agricultural equipment business focuses on the R&D and manufacturing of high-end smart tractors. Construction machinery focuses on the development and manufacturing of excavators and loaders. The production and sales volume of more than 10,000 units ranks among the top 6 in the industry.
  
    Our goal is to create high-quality, highly competitive products that can quickly open and occupy the market. At the same time, we provide distributors with high-quality after-sales service and strong support, so that we can grow together and achieve a CZPT situation.
    Distributors from various countries are welcome to settle in.

Packaging & Shipping

FAQ

Q:Are you a manufacturer or Trader ?
A:We are a professional manufacture , we have our own R&D team and sales team, we provide one-stop service.

Q:What is your payment term ?
A:We accept T/T, L/C at sight, Western Union, Paypal etc.

Q:How long is the validity of quotation ?
A:Generally,our price is valid within 1 month from the date of quotation .The price will be adjusted appropriately according to the price fluctuation of raw material and changes in market .

Q:What is your delivery time ?
A:Usually, we make merchandise inventory, if we have the products in stock, the delivery time is 5-10 days after receiving the deposit.
If we don’t have the products in stock, we will arrange the production right now, the delivery time will be 30-45 days,It depend on the order quantity.

Q:Do you provide OEM/ODM Service ?
A:Yes, offer me necessary information, we provide custom-make service to meet different needs of global clients with different budgets

Q:Do you have CE certificate ?
A:Yes, most of our products have the CE certificate

Q:How can we ensure quality?
A:The final inspection is always carried out before shipment.

Q:How to install the equipment after purchasing ?
A:We will provide professional installation video to illustrate.Also provide manual.

Q:Do you offer a guarantee?
A:Yes, we guarantee our product for 1 year. Provide after-sales service support andagricultural technical support.

Q:What is your MOQ?
A:1Sets

What you should know about bushings

If you are in the market for a casing, there are a few things you should know before buying. First, a bushing is a mechanical part with a rotating or sliding shaft part. You can find them in almost all industrial applications due to their excellent load-carrying capacity and anti-friction properties. They are especially important in construction, mining, agriculture, hydropower, material handling, and more.
bushing

Casing application

The casing market is mainly driven by the growth of the power generation industry. The increasing electrification of Asia Pacific and the deployment of renewable energy in countries such as Saudi Arabia and the UAE are driving the demand for distribution transformer bushings. In addition, the demand for bushings in Western Europe is also likely to increase with the spread of renewable energy and the installation of electric vehicle charging infrastructure. However, the market in Asia Pacific is expected to remain small compared to the rest of the world.
Although bushings are relatively expensive, they are very durable and cost-effective. Furthermore, bushings have a variety of applications, making them an important component in power transformers. For example, power transformers often use bushings to achieve relative movement by sliding or rolling. The vehicle suspension system also uses rubber bushings for a smooth ride and rotating bushings for machine-related operations. They require precision machined parts and are especially useful in applications where high loads and friction must be controlled. Also, plastic bushings are used for wheels in dry kilns, where lubrication is often troublesome.
Transformers require constant monitoring, which is 1 of the reasons bushings are so important in power transformers. Any failure of these components could result in the total loss of the transformer and all surrounding equipment. To maintain high system reliability, utilities must monitor insulation in and around bushings, especially if transformers have been in use for decades. Some utilities have made monitoring the condition of their transformers an important part of their smart grid plans.

Material

The core of the dry casing has many material interfaces. The discharge most likely originates near the edges of the foils and can cause electrical tree growth or breakdown between adjacent foils. Several studies have investigated interfacial effects in composite insulating materials and concluded that the conditions under which the interface occurs is a key factor in determining the growth of electrical trees. This study found that material type and interface conditions are the 2 most important factors for the growth of electrical trees.
Bushings can be made of many different materials, depending on their purpose. The main purpose of the bushing is to support the assembly while protecting it. They must be stiff enough to support the load placed on them, and flexible enough to protect the shaft. Since the shaft is usually not centered on the bushing during rotation, the bushing must be durable enough to carry the load while still protecting the shaft. Here are several materials used for bushings:
A stabilizer bar assembly is a good example of pre-assembly. This pre-assembly enables the vehicle assembly plant to receive components ready for vehicle assembly. The prior art requires the vehicle assembly plant to separate the bushing from the stabilizer bar. However, the present invention eliminates this step and provides a mechanically rigid stabilizer bar assembly. It is designed to prevent audible squeals and improve vehicle performance and handling.
Hardened steel bushings are ideal for pivot and low speed applications. They are made of high carbon steel and fully hardened to 56-62 HRC. Bronze bushings require daily or weekly lubrication but are more expensive than plastic bushings. Plastic bushings are low cost, low maintenance, self lubricating and do not require regular lubrication. These are also suitable for applications with hard to reach parts.
bushing

application

Bushings have many applications in various industries. Most of the time, it is used for drilling. Its excellent chemical and mechanical properties can be used to protect various equipment. These components are versatile and available in a variety of materials. All sleeves are packaged according to national and international standards. They are used in many industrial processes from construction to drilling. Some application examples are listed below.The component 10 may contain a tank for a liquid such as fuel, and the object 12 may be made of fiber reinforced composite material. Sleeve assembly 16 is configured to ground component 10 and object 12 . It may be a bulkhead isolator 40 used to isolate electrical charges in aircraft hydraulic lines. Bushing assembly 16 is 1 of many possible uses for the bushing assembly. The following examples illustrate various applications of bushing assemblies.
Bearings are devices used to reduce friction between moving surfaces. They are a good choice for many applications as they are maintenance free and extend the life of machine components. They can be used in a variety of applications and are often used with plastic and metal materials. For example, Daikin offers bronze and brass bushings. Bushings have many other uses, but they are most commonly used in machines, especially when used in low-load environments.
The most common application for bushings is drilling. Swivel bushings can be used in almost any drilling application. For more complex applications, CZPT’s engineering department can create special designs to your specifications. The applications of bushings in machining centers are endless. By providing a smooth, reliable interface, bushings are an excellent choice for precision machining. They can also provide current paths.

Cost

When you have a vehicle that needs a bushing replacement, you may be wondering about the cost of a bushing replacement. The fact is, the cost of a bushing replacement will vary widely, depending on the specific car model. Some cars cost as little as $5, while other vehicles can cost up to $300. The replacement of a control arm bushing may not cost that much, but it’s important to know that it’s a relatively expensive part to replace.
Most mechanics charge around $375 for a job that involves replacing the bushing in a control arm. However, this price range can vary significantly, depending on whether the mechanic uses OE or aftermarket parts. In any case, the cost of labor is typically included in the price. Some mechanics may even include a labor charge, which is an additional cost. In general, however, the cost of a control arm bushing replacement is comparable to the cost of replacing a single bushing.
Control arm bushings are made of 2 metal cylinders secured together by a thick layer of rubber. Over time, these parts can deteriorate due to accidents, potholes, and off-roading. For this reason, it is important to replace them as soon as possible. Bushing replacement can save you money in the long run, and it’s important to have your vehicle repaired as soon as possible. If your control arm bushing is showing signs of wear, you should have it replaced before it becomes completely useless.
If you have decided to replace your suspension bushing yourself, the cost will be considerably lower than you would spend on the replacement of other components. If you have a mechanically-inclined mechanic, you can do it yourself. The parts and labour are reasonably cheap, but the most expensive part is the labor. Because it requires disassembling the wheel and suspension and installing a new bushing, it is important to have a mechanic who has a good understanding of vehicle mechanicry. The cost for control arm bushing replacement is between $20 and $80 per bushing, and a set of 4 costs approximately $300.
bushing

Disambiguation

If you’ve come across a page containing information about Bushing, you may have been looking for more information. This disambiguation page lists publications about the person, but these have not been assigned to him. We encourage you to contact us if you know who the true author of these publications is. Nevertheless, if you’re searching for specific information about Bushing, we recommend you start with CZPT.

China Custom Tractor Farming with Front Loader 4X4 Mini Operated Tractor Tyres Compact Tractor Price Farming Engine Tractor Mower Parts     near me shop China Custom Tractor Farming with Front Loader 4X4 Mini Operated Tractor Tyres Compact Tractor Price Farming Engine Tractor Mower Parts     near me shop

China Best Sales Telake Safety Low Price Agricultural Farming Tractor Parts for Garden near me manufacturer

Product Description

Product Description:

TK25-40 Hp series tractor is designed for multiple light works, such as farming, transportation etc.
Equipped with Chinese famous diesel engine, It has the advantage of high cost efficiency and fuel efficiency,
low maintenance cost and good working performance.
Using central console and mature structure, the tractor is easy to control and maintain.
8F+2R gearbox with easy operation and convenient maintenance; Optional single/double action clutches for different needs and operation;
Optional Herringbone tires, paddy tires or other type of tires to meet your needs of working conditions.
Hydraulic power steering( 4WD) makes it easy to control and reduce the labor strength of operator.

 

Main Technical Specifications:

Model TK254 TK304 TK354 TK404
Type 4×4 Wheeled Type 4×4 Wheeled Type 4×4 Wheeled Type 4×4
Overall Dimension
(mm)
L×W×H 3150x1450x2030 3150x1450x2030 3250x1500x2040 3350×1500×2130
Tread Front Wheel 960,1220(ususl) 960,1220(ususl) 960,1220(ususl) 1200 (usual)
Rear Wheel 960,1160(usual),1200,1300 960,1160(usual),1200,1300 960,1160,1200(usual),1300 1200 (usual)
Wheel Base 1715 1715 1820 1800
Min. Ground Base 360(the bottom of transfer case)
Min. Usage Mass(kg) 1400 1400 1600 1500
Engine Model Laidong KM385 Laidong KM3T30 Laidong 4L22BT Laidong 4L23BT
Type Vertical, water cooled and 4-stroke
Rated Power(kw) 18.4 22.1 25.7 29.4
Rated Rev.(r/min) 2300 2300 2350 2400
Fuel Diesel Oil
Tire Front & Rear Wheel 6.00-16
Optional Front
& Rear Wheel
9.50-24
Clutch Dry-friction,single stage or Dry-friction,Two Stage
Steering Hydraulic type
Transmission Box (4+1)×2 Composed
Suspension Type Post Positioned Tri-point Suspension Catalogue
PTO Type and Rev.(r/min) Post-position, half-independent,540/720
Spline Size φ35 Rectangle Spline with 6 teeth

Technology & Innovation:

WeiFang Telake has established a professional R & D team, realized the self-control ability of core components by integrating the industry’s
advantageous resources, built a stable quality control system.
Invested tens millions to introduce intelligent mechanization total production line, automatic chassis production line, gearbox processing line and welding
robots, processing centers and other advanced production lines and equipment, to achieve an annual production capacity of 30,000 tractors.

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Packaging & Delivery:
-Delivery time:20- 30 days.

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Certifications:

Common problems
(1) Are you a manufacturing factory or a trading company?
We are a factory with 20 years of professional production experience in the field of 25hp-240hp tractors, located in HangZhou City, ZheJiang Province, China. Our factory has passed ISO9001, CCC, CE, SGS and BV certification. We also have a quality control department to purchase products for customers. This is why the price of our tractors is so reasonable.
(2) Can we print the logo or company name on your product or packaging?
of course. Your logo can be printed on your product by embossing, self-adhesive or silk-screen printing.
(3) About the price
The price is negotiable. It can be changed according to the options or packaging of the tractor.
(4) Regarding payment or other issues
We accept LC, TT, if you have other questions, please email me or chat with me directly.
Contact
Welcome to our factory
Adhere to the business tenet of “Integrity-based, Quality First”, and wholeheartedly provide you with the best products and wholehearted service. We actively cooperate with research institutions and multinational companies to achieve continuous innovation. HangZhou Telake Agricultural Equipment CO.,LTD welcomes domestic and foreign customers to visit and guide!
HangZhou Telake Agricultural Equipment CO.,LTD
Adress: East of Xihu (West Lake) Dis. Road,South of Cailin Road,Xihu (West Lake) Dis. Economic District,HangZhou,ZheJiang ,China

 

Types of agricultural parts

Agricultural parts can be divided into different categories. These components include tractors, moldboard plows, whips and sickles. Some of the different types of agricultural ingredients are listed below. Each of these parts is important for different types of farming. It is important to know the purpose of each and what it does. If you are a farmer or plan to become a farmer, these parts are critical to your operation.
agriculturalparts

Tractor

The first tractor appeared in the 1920s. Ford and International Harvester were among the first companies to produce farm tractors, but the industry has grown rapidly. By the 1920s, hundreds of companies were producing farm tractors. The agricultural depression of the 1930s forced many of these companies out of business. By the 1930s, only 7 companies were major players in the tractor business. Ford produced the largest number of wheeled tractors in the United States between 1930 and 1955.
Some tractors are equipped with various accessories to enhance their performance. These specialized agricultural components are used for a variety of tasks. These include tillage, harvesting, planting and material handling. Tractors vary in horsepower, lift capacity, control and capabilities. Some models also have device mounting options. The downside of this is that if you need to use the tractor for other purposes, you will have to use additional attachments that can damage the tractor.
Modern tractors have a clutch pedal on the gear lever. This allows you to shift quickly without pedaling. Other tractors have a throttle speed button that improves hydraulic flow to the implement. However, the most important component of a tractor is the engine. Tractors must be driven safely because even minor accidents can cause serious damage to farm equipment. While there are many tractors that can operate without these parts, you can find the right tractor for your job.

Shared plows

One of the many uses of shared plows as part of agriculture is to increase the amount of soil in a field. This plow effectively removes compacted soil and lifts weed roots. According to the University of Nebraska-Lincoln Institute for Agriculture and Natural Resources, plowshares are best used in the fall, when weeds are less active and the soil is more fertile.
The basic plowshare can be adjusted by raising or lowering the plowshare to suit runners in the furrow. However, this design is not suitable for breaking up the heavier soils of northern Europe. In the 6th century, however, the advent of the wheel made it possible to use larger moldboards, which increased food production and population growth. Today, farmers in North America have access to a wide variety of moldboard plows.
Agricultural moldboard plows come in 2 basic styles, horse-drawn or tractor-style. Horse-drawn models have 1 bottom, while tractor-pulled moldboard plows have 1 to 14 hydraulically raised bottoms. Other variants include intermediate breakers and twin moldboard plows. Agricultural moldboard plows are often used in the Midwest and elsewhere.

Grass

Grass is used for mowing. The blade is double edged and bolted to the wooden handle. Steel blades are tempered and braced for strength and durability. The blade can be sharpened if necessary. The straw whip is 30 inches long, which can be a good or a bad thing depending on the user’s height. Blades can be sharpened with sandpaper or a file.
The traditional straw whip 32 includes a rear panel and horizontal shelves. It also features a hollow handle with an adapter at the proximal end and a carrying handle at the distal end. The first cable goes to the power supply and goes through the case and handle. After pulling the cable taut, the straw will be firmly attached to the small holder 8.
The suction tube 32 is connected to an electrical connection 47 that powers the device. A battery pack is provided for use away from the tractor. It is a plastic or metal box and consists of 2 parts: a rechargeable battery 67 and a female electrical plug 68. The switch locks in the open position to prevent accidental use. The switch is also equipped with a safety lock button. These 2 components work together to operate the straw.
agriculturalparts

Scythe

Although it is generally believed that the scythe was first developed in Roman times, its actual development may be earlier. Pliny mentioned 2 different types of sickles, Gallic and Roman. The Gallic sickle was the longer of the 2 and was made of mild steel, while the Roman sickle was made of harder, higher carbon steel.
In the past, people cut wheat by hand with a sickle. They replaced scythes and bagging hooks, which required users to bend over to harvest crops. Although they have largely been replaced by tractor machinery, scythes are still used today in parts of Asia and Europe. The sickle can also reach awkward corners, making it more useful in certain types of cuts.
The sickle belt stretches from Europe to the Middle East and the Midwest of the United States and Canada. It also spans most of Russia, the Middle East and North Africa. In the 19th century, Austrian sickle makers dominated the sickle industry. They produced millions of sickles, some dating back to the 1500s. Some of them were exported to India and the former Soviet Union.

Brushcutter

Brushcutters are powerful agricultural tools used primarily for felling and trimming vegetation. These parts are often multifunctional, and some models are even capable of maintaining road edges and ditches. Some models can even trim branches from certain types of trees. Before you buy your own brush cutter, be sure to read the manual carefully and follow the safety rules. For your own safety and the safety of others, please wear a hard hat, eye and hearing protection, padded gloves, long pants, and boots, and keep young children away from work areas.
Brushcutters are usually attached to the tractor via a 3-point linkage system, with the exception of high reach models that are attached to the tractor via fixed stirrups. Additionally, brush cutters often have a balancing mass located opposite the tractor. These agricultural components are complicated to install, but once installed, they remain coupled to the tractor. A brush cutter is a critical piece of equipment on any tractor.
Most brushcutters use hydraulic engines. The power is transmitted mechanically through a PTO (power take-over) mechanism or a cardan shaft, which turns a hydraulic pump. This pump draws hydraulic oil from a special tank and then sends it through a series of distributors to move the arm and the working organ. As a result, the power of the brush cutter is transferred from the tractor to the working organ by a hydraulic engine.
agriculturalparts

Transplanters

Transplanters for agricultural parts are equipment used to plant seedlings into soil. These machines are used in greenhouses and open fields to increase productivity, yield, and the success of harvesting transplanted crops. Transplanters are typically made of steel and are designed to fit seedlings of all shapes and sizes. Buying a used transplanter is a good idea as long as the working parts are in good condition. When considering a used model, you should inspect it for cracks or corrosion and broken parts.
A mechanical transplanter works faster than hand transplanting, but it becomes slower as your quads and back start hurting. Water-wheel transplanters have become popular in recent years. By automatically delivering water into the holes where the transplants are set, water is delivered to the root system without the need for manual intervention. Moreover, water-wheel transplanters save time on watering. John Good, a farmer who uses a water-wheel transplanter, says that speed is no different between a mechanical transplanter and a water-wheel one.

Cultivatorsw

The basic purpose of cultivators is to turn soil and plant matter into a workable form for the crops. Cultivators are used by both large and small farmers. Cultivators for small farming operations are usually self-propelled, but may be drawn behind a tractor. Two-wheel cultivators are typically fixed and powered by couplings, while four-wheel cultivators are attached via a three-point hitch and operated by power take-off. Some cultivators are still drawn behind a draft animal, and the methods are still used in many developing countries.
Cultivators are used in farming to break up soil around a crop. There are 3 different kinds of cultivators: row crop cultivators, disc cultivators, and power cultivators. Row crop cultivators are used to break up soil before planting, while harrows are used to prepare the soil for planting. In both cases, cultivators are used to disturb the soil consistently throughout the working width. In general, cultivating soil improves aeration and disrupts photosynthesis. Moreover, it can decrease water ponding time after heavy rainfall.
Cultivators are important parts of agricultural machinery. They aerate soil, prepare the seedbed, and kill weeds. By disrupting the soil, cultivators are used to evenly distribute chemical applications. Among them, glyphosate is the most common and widely used weed killer. It is safe for farmers to use, and it effectively eliminates most weeds in a single application.

China Best Sales Telake Safety Low Price Agricultural Farming Tractor Parts for Garden     near me manufacturer China Best Sales Telake Safety Low Price Agricultural Farming Tractor Parts for Garden     near me manufacturer

China Professional Trattore Per Trasporto Escort Tractor Seat Diesel Mini Operated Tractor Tyres Compact Tractor Price Farming Engine Tractor Mower Parts near me factory

Product Description

Product Description

QL-504E

Features
1.It is equipped with famous and excellent engines, with large torque reserve, strong power and low fuel consumption.
2.Full hydraulic steering system, flexible and light to operate.
3.Middle shift gear, easy to operate.
4.8+8 gear shift, reasonable speed matching, high working efficiency and strong adaptability.
5.The new miniature LCD instrument is developed according to the harsh working conditions of construction machinery and has high reliability.

Product Parameters

Model 504E
Type 4×4
Machine parameters PTO power (KN) 31.3
Rated Traction( KN) 10.5
Dimensions(mm) 3550×1650×2350
Wheelbase(mm) 1965
Track(mm) Front wheel 1150
Rear wheel 1200-1360
Minimum ground clearance(mm) 330
Turning circle radius Unilateral  braking 2.85±0.20
Not unilateral braking 3.15±0.30
 Weight (KG) 1828
Drive Train Clutch Dual stage cluth
Gearbox 8+8 shuttle shift
Walking steering Tire Front wheel  6.5-16/7.5-16/7.5-20
Rear wheel  11.2-24/12.4-24/12.4-28
Working equipment Maximum lifting force at 610mm(KN) 8.3
Suspension mechanism   Three-point suspension type 1 or 2
Hydraulic output Optional 1 or 2 groups
PTO shaft PTO speed r/min 540/760 or 540/1000
Engine Engine brand YTO
Engine type Diesel engine
Engine cylinder 4
Start Start method Electric
Main fill volume Radiater 10
Fuel tank 50
Engine oil pan(L) 5
Driveline oil (L) 20
Lifter(L) 9.5
This parameter table is for reference only, everything is based on actual products

 
                                      Comfortable Seat                                                                                   Skylight and Air conditioning

                     LED headlights                                                      Removable counterweight                                                     PTO
Our tractors are suitable for a variety of work scenarios

Optional Attachments

Other Products

Company Information

ZheJiang Qilu Industrial Co., Ltd. was established in 2016. Its parent company, Qilu Special Steel, is an established special steel manufacturer established in 1985.
It is also 1 of the largest special steel manufacturers in China. Based on the experience in the material field and many years of supply, it is well-known worldwide With the experience of machinery manufacturers, the company has invested a lot of money into the machinery manufacturing field. The long-term goal is to become a well-known super-large machinery enterprise. Based on our professional technical management and service team, the company has passed the CE certification audit and strictly implemented the quality management process.
Through 20 years of material export experience and 5 years of mechanical product export experience, we know how to meet the needs of customers in different countries. We have established a professional and reliable supply chain to provide customers with quality products with stricter quality management. And has been accepted and recognized by customers all over the world.
We look forward to your consultation and understanding, and hope that our professional experience can solve your product questions, reduce your procurement costs, and improve your product experience. We believe that our products and services will make you feel different quality.

Packing & Delivery

Specifying a Ball Screw

When you need a high-quality ball screw, it is important to select 1 with the proper dimensions and specifications. When you are looking for the best product, you should consider features such as preloading, surface finish, and internal return system. You can learn more about these features in this article. If you’re unsure which type of ball screw to select, contact a reputable supplier for further guidance. To find the best product for your needs, click here!
air-compressor

Brinelling

When specifying a Brinelling ball screw, it is crucial to know how much axial load it can safely bear. The static load capacity, which is given in the catalogue, applies only to pure axial loading, and any radial load that is smaller than 5% of the axial load won’t pose a problem. For more information, contact a CZPT engineer. Brinelling ball screw service life calculation should be performed using the following data:
Preload: The amount of load a ball screw can handle during a single revolution. Preload is the load applied before the ball screw starts moving, and the load is usually between 5 and 10 percent of the dynamic capacity. However, a ball screw that is subject to vibration will experience higher preload, requiring more frequent lubrication. The resulting mechanical stress may cause the ball screw to buckle, or cause the nut to re-circulate the balls.
Critical ball speed: The maximum speed at which the ball can move through the ball nut is called the critical ball speed. In contrast, running the ball screw at its critical shaft speed can lead to excessive vibrations, leading to premature failure of the end support bearings and brinelling of the ball track. Thus, it is recommended to operate a ball screw at a lower speed than the critical ball speed to prevent brinelling and plastic deformation of the balls.
False brinelling: False brinelling is a form of Fretting. False brinelling occurs when the bearings are not rotating. The movement will result in depressions or wear marks in the bearing raceway. This will cause noise, wear, and eventual fatigue. If these conditions persist, a newer ball screw should be used to test the system. The machine should be run for several hours and tested before replacing the bearing.

Preloading

The process of preloading ball screws minimizes backlash by applying pressure to the threads in the opposite direction of the screw’s direction of rotation. It prevents any movement of the screw relative to the nut. Various methods are used for preloading. A common 1 is to use oversized balls inside the ball nut. A double nut system may also be used. Both methods are equally effective. Regardless of the method used, the end result is the same – minimal backlash and increased efficiency.
In the conventional method of preloading ball screws, the motors operate simultaneously in opposite directions, causing them to have a relative motion of approximately equal magnitudes. This reduces the frictional resistance of the system, resulting in rapid traverse. The system is able to operate with minimal backlash during 110 inches of travel, reducing the heat developed by the drive nuts and the problems associated with ball screw heating. Moreover, this method can be used in a wide range of applications.
Another method of preloading ball screws is known as the ball-select method. This method includes the use of over-sized balls that force the balls into more contacts with the screw and nut than a normal ball screw. The advantage of this method is that it reduces backlash because the balls are not machined to high tolerances. The disadvantage of this method is that the ball screw will cost more to manufacture than a standard ball screw and nut.
A conventional design includes a mechanical mechanism that uses a series of balls to rotate a shaft. The problem of backlash is exacerbated by the mass of the shaft. The mechanical system is more complex than necessary and often requires a lot of effort. The present invention eliminates these problems by providing an improved method and apparatus for driving ball screws. This method provides a more efficient preload force that is dynamically adjustable while the mechanism is operating. The method can also improve friction and wear.
air-compressor

Internal return system

There are 2 different types of ball screws. The first type is external and the second is internal. The external type uses return tubes that protrude from the ball nut and extend above and around the outside of the screw. The internal type uses a single tube that spans the ball track, while the more common design uses multiple tubes spanning 1.5 to 3.5 ball tracks. The internal system involves a single return tube and several pickup fingers that guide the balls into the tubes.
The external return tube design is an easier, less expensive choice. The external ball return system has limited space but can handle a wide range of shaft diameters and leads. However, its physical size makes it incompatible with many high-speed applications. Therefore, careful consideration should be given to the mounting options. Internal ball return systems are best suited for small leads and ball sizes. Those that need a high speed will likely benefit from the external ball return system.
Internal ball screw technology has also kept pace with the demands of linear drive systems. Ball screw technology is now more durable than ever. Robust internal ball return systems circulate ball bearings through a solid pickup pin. These deflectors help the balls return to the screw in the correct location. They are crucial components in computer-controlled motion control systems and wire bonding. If you’re interested in the latest advances in linear screw technology, contact us today.
Ball screws are superior to lead screws in many ways. Ball screws are more efficient than lead screws, converting 90% of rotational motion into linear motion. As a result, they are more expensive than lead screws and acme screws. They also provide a smoother movement over the entire travel range. Furthermore, they require less power for the same performance. It’s no wonder that the ball screw is so popular in many different applications.

Surface finish

The surface finish of a ball screw is 1 of the key factors in determining the performance of the system. A ball screw with a good surface finish has superior performance in rolling resistance, backlash, and wear characteristics. However, it is critical to improve the surface finish of a ball screw to achieve precision movement, low wear, and low noise. To achieve this, special wire brushes will be used to polish precision-ground shafts.
For a ball screw to perform well, it must be hard, have a smooth surface, and retain lubricant. The surface finish of a ball screw should be smooth, free of cracks, and retain the lubricant well. Cracks and annealing are both undesirable during the manufacturing process, so a quality machine should be used for its surface finish. During the production process, a CBN cutting insert with full round or gothic arch profile can be used to achieve a high-quality surface finish.
Another finishing operation used in the manufacture of ball screws is lapping. Lapping improves surface quality and travel variation. It involves complex relative movements of abrasive particulates with the workpiece. This removes a thin layer of material from the workpiece, improving its surface quality and dimensional accuracy. The lapping process can be carried out under low-pressure conditions. It also enhances the friction torque and lubrication.
In lapping experiments, friction torque has the largest influence on travel variation and surface roughness. A friction torque of about 1 N x m is optimum. In addition, rotational speed has only a minimal effect. The best combination of these parameters is 1-1.5 N x m and 30 rpm. The minimum surface finish of a ball screw is around 800 mesh. The smallest variation in travel is observed at around half-way through the travel.
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Lubrication

Proper lubrication of ball screw assemblies is critical to maintain optimum performance and life. Ball screw assemblies should be lubricated with grease, which is introduced directly into the ball nut. The lubrication port can be located at various locations on the product, including on the flange or in the external threads of the ball nut. Some ball nuts also feature a zerk fitting for easier lubrication.
The lubrication of ball screws is required in the case of operating conditions over 100oC. The minimum load for a ball screw is usually realized with a preload force. The lubricant is conveyed through the narrow lubrication gap due to the relative movement of the 2 surfaces. The increased viscosity of the lubricant enables separation of the contact surfaces. To avoid over-lubrication, it is important to check the lubricant level regularly.
The oil used in lubrication of ball screw assemblies can be either mineral or synthetic. The oil is composed of mineral or synthetic oil, additives, and a thickening agent, such as lithium or bentonite. Other thickening agents include lithium, barium complexes, or aluminum. The lubricant grade NLGI is a widely used classification for lubricating greases. It is not sufficient to choose a specific type of lubricant for a particular application, but it provides a qualitative measure.
Despite being essential to the performance of a ball screw, lubrication is also essential to its lifespan. Different types of lubricant offer corrosion protection. Before using a lubricant, make sure to thoroughly clean and dry the ball screw. If there is any buildup of dirt, it may damage the screw. To prevent this from occurring, you can use a solvent or lint-free cloth. Lubrication of ball screw assemblies can greatly extend the life of the assembly.

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