Tag Archives: tractor pto gearbox

China manufacturer Tractor Pto Agricultural Lawn Mower Gearbox Ep-55 car gearbox

Product Description

 

 

Tractor Pto Agricultural Lawn Mower Gearbox EP-55

 

ITEM EP-55
Ratio 1:1.6
Teeth 15/24
Module 6.0
Power(HP) 50
Rated Input 540rpm
Input/Output Description 1-3/8 Z6

 

Cone base adequate spline shaft

Weight(N.W) 28.7KG

Ever-power lawn mower gearbox is used for lawn mower transmission, our normal standard from 30HP-90HP, we accept custom-made. We are professionals in the agricultural gearbox field with more than 20 years of experience. We can offer you not only gearboxes but also designing solutions.

Material HT250 for housing
20CrMnTi for gear shaft
Aluminum for plate

We Also Supply PTO Shafts

 

Customized service of agricultural gearbox

Our Gearbox has many items for your choice and we can produce as per your drawing or sample to meet your special request

1. Large output torque
2. Safe, reliable, economical, and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form a very large transmission ratio, i. E. Output very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 2. Razorback Series BH4, BH5, BH6, BH4-2, BH5-2, BH6-2. BMB 1080, BMB 103, Omni 250001, SE Big Ox 1970, Sidewinder 26272, and Others

  • Industry-standard 1-3/8″ smooth diameter input shaft with 1/2″ shear bolt hole and retaining ring groove and 1.57″ diameter 12 tapered spline output shaft allow fitment to most light, standard, and medium-duty rotary cutters.
  • 1:1.47 Ratio for use on 5′ and larger diameter rotary cutters
  • Each gearbox features high-speed ball bearing units and heat-treated gears and shafts to ensure long life. Four-bolt mounting matches industry standards. Each gearbox includes a blade carrier mounting nut and cotter pin. Gearboxes are shipped dry and require 16 ounces of 90W or 85w140 gearlube or equivalent.
  • Other Agricultural Gearboxes

     

    Agricultural Gearbox Production Workshop

     

    HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and engineering hydraulic components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has strong technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.

     

    Technology changes life
    To formulate solutions, we provide detailed solutions to determine whether the products can meet your needs. Excellent talents are a powerful guarantee for contemporary enterprises to remain invincible. As an elevator enterprise with technology as the core, Ever-power regards talents as the company’s most valuable wealth. We firmly believe that the power talent team is the main direction to promote Ever-power to a bright future!
    Industry unique fool operation
    To formulate solutions, we provide detailed solutions to determine whether the products can meet your needs. Excellent talents are a powerful guarantee for contemporary enterprises to remain invincible. As an elevator enterprise with technology as the core, Ever-power regards talents as the company’s most valuable wealth. We firmly believe that the power talent team is the main direction to promote Ever-power to a bright future!

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Type: Agricultural Gearbox
    Usage: Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machine
    Material: Carbon Steel
    Power Source: Electricity
    Weight: OEM
    After-sales Service: Installation Guide
    Samples:
    US$ 999/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    agricultural gearbox

    Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

    Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

    • Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
    • Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

    By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

    agricultural gearbox

    Handling Varying Torque Demands with Agricultural Gearboxes

    Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

    • Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
    • Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
    • Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
    • Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

    The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

    agricultural gearbox

    Contribution of Agricultural Gearboxes to Tractor Functionality

    An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

    • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
    • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
    • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
    • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
    • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

    Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

    Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

    China manufacturer Tractor Pto Agricultural Lawn Mower Gearbox Ep-55   car gearbox	China manufacturer Tractor Pto Agricultural Lawn Mower Gearbox Ep-55   car gearbox
    editor by CX 2024-04-04

    China best 90 Degree Agricultural PTO Gearbox for Tractor Slasher Rotary Tiller car gearbox

    Product Description

    90 Degree Agricultural PTO Gearbox for Tractor Slasher Rotary Tiller

    Introducing our Hot Sale Agricultural 90 Degree Farm Pto Right Angle Gearbox! This gearbox is perfect for your mower (grass cutter) needs. With its high universality, simple structure, and excellent performance, it’s a must-have for any agricultural or industrial machine.

    Here are some key details about our gearbox:

    • ISO9001 Quality System examined & verified by Third Party of CQC
    • Passed second-degree safety quality standardization for machinery manufacturing enterprise
    • Precision forging and cutting by CNC machine
    • Heat treatment by German IPSON & laser techniques
    • Strict quality control by German CMM
    • Various gearboxes available for agricultural and industrial machines
    • Advanced technics and strong self-development power
    • Able to produce new type gearbox according to customer’s design drawings

    Trust in our company, HangZhou CHINAMFG Industry Co., Ltd., to provide you with top-quality agricultural gearboxes. We are committed to delivering products that meet the highest standards of quality and safety.

    Keywords: Agricultural Gearbox, Helical Agricultural Gearbox, Agricultural Bevel Gearbox, Agricultural Machine Gearbox, Worm Speed Reducer, Worm Gear Speed Reducer, Worm Reducer, Speed Drive, Speed Variator, Planetary Reducer, Planetary Gearbox, Eccentric Reducer, Bevel Gear Reducer, Spiral Bevel Gearbox, Transmission Gearbox, Gear Motor.

    Attributes: Suitable for: Reducer, Function: Speed Reduction, Layout Form: Cycloidal.

    Code Input Power
    (HP)
    Gear Ratio
    (i)
    Input Speed
    (r.p.m.)
    Weight
    (kg)
    XH30.147Z.03L 30HP 1:1.47 540 16.85
    XH30.192Z.03L 30HP 1:1.92 540 16.85

    Introducing Our Hot Sale Agricultural 90 Degree Farm Pto Right Angle Gearbox

    Are you in need of a reliable and efficient gearbox for your agricultural machinery? Look no further! HangZhou CHINAMFG Industry Co., Ltd. is proud to present our Hot Sale Agricultural 90 Degree Farm Pto Right Angle Gearbox. With our years of experience and commitment to providing the best service, we have gained the trust of buyers worldwide.

    Features:

    • High-quality construction: Our gearbox is manufactured using modern computerized machinery and equipment, ensuring durability and reliability.
    • Wide range of applications: Suitable for various agricultural machines, including tractor slashers, rotary tillers, PGA feeders, mixers, and earth augers.
    • Efficient speed reduction: The gearbox is designed to provide effective speed reduction, allowing for smooth and precise operation of your machinery.
    • Easy installation: With its 90-degree right angle design, our gearbox can be easily integrated into your existing equipment.

    Benefits:

    • Competitive price: We offer our gearbox at a competitive price, ensuring great value for your investment.
    • One-time delivery: We understand the importance of timely delivery, and we strive to deliver your order promptly.
    • Prompt response: Our team is dedicated to providing quick and efficient responses to any inquiries or concerns you may have.
    • On-hand engineering support: We are here to assist you with any technical questions or support you may need during the installation or operation of our gearbox.
    • Good after-sales services: Our commitment to customer satisfaction extends beyond the purchase. We provide excellent after-sales services to ensure your continued satisfaction.

    At HangZhou CHINAMFG Industry Co., Ltd., we prioritize quality and credit, and we are proud to be in compliance with ISO9001 standards. We are also capable of designing and manufacturing non-standard products to meet your specific requirements.

    If you are interested in our Hot Sale Agricultural 90 Degree Farm Pto Right Angle Gearbox or if you need any further information or samples, please don’t hesitate to contact us. We assure you of our prompt and sincere reply.

    FAQ:

    Welcome to HangZhou CHINAMFG Industry Co., Ltd.!

    Are you looking for a reliable manufacturer of agricultural gearboxes? Look no further! We are a friendly and cheerful factory that offers the most competitive prices and top-notch quality products.

    Product Description:

    Introducing our hot-selling Agricultural 90 Degree Farm Pto Right Angle Gearbox for Tractor Slasher Rotary Tiller PGA Feeder Mixer Earth Auger. This gearbox is designed to provide efficient speed reduction for your agricultural machinery.

    Product Features:

    • High-quality construction for durability and long-lasting performance
    • Perfectly engineered by our skilled technical team to ensure optimal functionality
    • Wide range of applications, suitable for various agricultural machinery
    • Easy installation and maintenance

    Product Benefits:

    • Enhances the performance and efficiency of your agricultural equipment
    • Reduces wear and tear on your machinery, extending its lifespan
    • Provides smooth and reliable speed reduction for improved productivity
    • Allows for precise control and maneuverability

    Delivery and Payment:

    For your convenience, we offer quick delivery times. Sample lead-times are generally 10 workdays, while production lead-times range from 20-40 workdays after receiving your deposit. We accept T/T payment, with 30% as a deposit and 70% before delivery.

    Can’t Find the Product You Need?

    No worries! If you can’t find the product you’re looking for on our website, simply send us an inquiry with product pictures and drawings by email or any other convenient method. Our friendly team will be happy to assist you.

    Thank you for considering HangZhou CHINAMFG Industry Co., Ltd. as your trusted manufacturer. We take pride in offering top-quality products, excellent customer support, and quick delivery. Explore our other hot sale products and experience the difference!

    /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Application: Reducer
    Function: Speed Reduction
    Layout: Cycloidal
    Hardness: Hardened
    Installation: Torque Arm Type
    Step: Stepless
    Samples:
    US$ 200/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    agricultural gearbox

    Contribution of Agricultural Gearboxes to Farming Machinery Versatility

    Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:

    • Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
    • Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
    • Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
    • Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
    • Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
    • Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
    • Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
    • Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
    • Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
    • Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.

    Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.

    agricultural gearbox

    Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes

    Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:

    • Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
    • Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
    • Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
    • Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
    • Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
    • Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
    • Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
    • Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
    • Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
    • Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.

    Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.

    agricultural gearbox

    Role of Agricultural Gearboxes in Agricultural Machinery

    An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.

    Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.

    The primary functions of agricultural gearboxes include:

    • Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
    • Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
    • Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
    • Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

    These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.

    Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.

    China best 90 Degree Agricultural PTO Gearbox for Tractor Slasher Rotary Tiller   car gearbox	China best 90 Degree Agricultural PTO Gearbox for Tractor Slasher Rotary Tiller   car gearbox
    editor by CX 2024-01-09

    China wholesaler Tractor Rotary Mowers Tillers Transmission Pto Shaft Reducer Gearbox for Farm and Agricultural Machinery wholesaler

    Product Description

    Tractor Rotary Mowers Bevel Fertilizer Spreader Tillers Right Angle Pto Shaft Reducer Gearbox for Farm and Agricultural Machinery

    Established in Nov.2002,HangZhou CHINAMFG is a professional manufacturer and supplier in supplying spare parts and accessories for agricultural machinery. In addition to the 3000 standards parts, we also offer our customers tailor-made articles or assemblies that are for special application.
     
    HangZhou CHINAMFG focused on the development and production of gearboxes with a professional team and continue to learn advanced technology; the use of first-class equipment; high quality supply chain system, relying on these, the gearboxes get high reputation among customers at home and abroad.
     
    These gearboxes are widely used in rotary tillers, lawn mowers, harvesters, hole diggers, pesticide sprayers, irrigation machines, fertilizer spreaders, blenders and so on. The main products are:
     
    –Straight bevel gearbox
    –Spiral bevel gearbox
    –Planetary reducer
    –Worm gearbox

    HangZhou CHINAMFG International Trading Co.,Ltd is a modern enterprise specilizing in the development, production, sales and services of PTO shaft. We adhere to the principle of “Precise Driveline, Advocate Green”, using advanced technology and equipments to ensure all the technical standards of precise driveline. So that the transmission efficiency can be maxmized and every drop of resource of customers’ can be saved. Meanwhile, we have a customer-centric service system, providing a full range of pre-sale, sale and after-sale service. Customer satisfaction is our forever pursuit.

    We follow the principle of people first, trying our best to set up a pleasant surroundings and platform of performance for each employee, so everyone can be self-consciously active to join in “Precise Driveline, Adocate Green” to embody the self-worth, enterprise value and social value.

    Newnuro’s goal is: reducing customer’s purchase budget, support customers to earn more market.
    Newnuro always finds solution for customers.Customer satisfaction is our ultimate goal and forever pursuit.

      /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Application: Machinery, Agricultural Machinery
    Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
    Layout: Assembled
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Step: Single-Step
    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    agricultural gearbox

    Technological Advancements in Agricultural Gearbox Design

    Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

    • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
    • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
    • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
    • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
    • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
    • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
    • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
    • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
    • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

    These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

    agricultural gearbox

    Handling Varying Torque Demands with Agricultural Gearboxes

    Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

    • Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
    • Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
    • Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
    • Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

    The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

    agricultural gearbox

    Contribution of Agricultural Gearboxes to Tractor Functionality

    An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

    • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
    • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
    • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
    • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
    • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

    Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

    Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

    China wholesaler Tractor Rotary Mowers Tillers Transmission Pto Shaft Reducer Gearbox for Farm and Agricultural Machinery   wholesaler China wholesaler Tractor Rotary Mowers Tillers Transmission Pto Shaft Reducer Gearbox for Farm and Agricultural Machinery   wholesaler
    editor by CX 2024-01-03

    China Custom Tractor Parts Pto Shaft Agriculture Drive Gearbox Rotary Rotavator Tiller Adapter Clutch Cross Cardon CZPT Joint Spline Yoke Driveline Axle Pto Shaft with Good quality

    Product Description

    Product Description

     

    Company Profile

    In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).

    Through our well-known brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors worldwide through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.

    We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.

    Our factory

     

    Certifications

    Why choose us?

    1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.

    2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.

    3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.

    4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.

    5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.

    Packaging & Shipping

     

    FAQ

    Q: Are you a trading company or manufacturer?
    A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years

    Q: Do you provide samples? is it free or extra?
    A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

    Q: How long is your delivery time? What is your terms of payment?
    A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
    For standard products, the payment is: 30% T/T in advance,balance before shipment.

    Q: What is the exact MOQ or price for your product?
    A: As an OEM company, we can provide and adapt our products to a wide range of needs.
    Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

    If you have another question, please feel free to contact us.

    Types of Splines

    There are 4 types of splines: Involute, Parallel key, helical, and ball. Learn about their characteristics. And, if you’re not sure what they are, you can always request a quotation. These splines are commonly used for building special machinery, repair jobs, and other applications. The CZPT Manufacturing Company manufactures these shafts. It is a specialty manufacturer and we welcome your business.
    splineshaft

    Involute splines

    The involute spline provides a more rigid and durable structure, and is available in a variety of diameters and spline counts. Generally, steel, carbon steel, or titanium are used as raw materials. Other materials, such as carbon fiber, may be suitable. However, titanium can be difficult to produce, so some manufacturers make splines using other constituents.
    When splines are used in shafts, they prevent parts from separating during operation. These features make them an ideal choice for securing mechanical assemblies. Splines with inward-curving grooves do not have sharp corners and are therefore less likely to break or separate while they are in operation. These properties help them to withstand high-speed operations, such as braking, accelerating, and reversing.
    A male spline is fitted with an externally-oriented face, and a female spline is inserted through the center. The teeth of the male spline typically have chamfered tips to provide clearance with the transition area. The radii and width of the teeth of a male spline are typically larger than those of a female spline. These specifications are specified in ANSI or DIN design manuals.
    The effective tooth thickness of a spline depends on the involute profile error and the lead error. Also, the spacing of the spline teeth and keyways can affect the effective tooth thickness. Involute splines in a splined shaft are designed so that at least 25 percent of the spline teeth engage during coupling, which results in a uniform distribution of load and wear on the spline.

    Parallel key splines

    A parallel splined shaft has a helix of equal-sized grooves around its circumference. These grooves are generally parallel or involute. Splines minimize stress concentrations in stationary joints and allow linear and rotary motion. Splines may be cut or cold-rolled. Cold-rolled splines have more strength than cut spines and are often used in applications that require high strength, accuracy, and a smooth surface.
    A parallel key splined shaft features grooves and keys that are parallel to the axis of the shaft. This design is best suited for applications where load bearing is a primary concern and a smooth motion is needed. A parallel key splined shaft can be made from alloy steels, which are iron-based alloys that may also contain chromium, nickel, molybdenum, copper, or other alloying materials.
    A splined shaft can be used to transmit torque and provide anti-rotation when operating as a linear guide. These shafts have square profiles that match up with grooves in a mating piece and transmit torque and rotation. They can also be easily changed in length, and are commonly used in aerospace. Its reliability and fatigue life make it an excellent choice for many applications.
    The main difference between a parallel key splined shaft and a keyed shaft is that the former offers more flexibility. They lack slots, which reduce torque-transmitting capacity. Splines offer equal load distribution along the gear teeth, which translates into a longer fatigue life for the shaft. In agricultural applications, shaft life is essential. Agricultural equipment, for example, requires the ability to function at high speeds for extended periods of time.
    splineshaft

    Involute helical splines

    Involute splines are a common design for splined shafts. They are the most commonly used type of splined shaft and feature equal spacing among their teeth. The teeth of this design are also shorter than those of the parallel spline shaft, reducing stress concentration. These splines can be used to transmit power to floating or permanently fixed gears, and reduce stress concentrations in the stationary joint. Involute splines are the most common type of splined shaft, and are widely used for a variety of applications in automotive, machine tools, and more.
    Involute helical spline shafts are ideal for applications involving axial motion and rotation. They allow for face coupling engagement and disengagement. This design also allows for a larger diameter than a parallel spline shaft. The result is a highly efficient gearbox. Besides being durable, splines can also be used for other applications involving torque and energy transfer.
    A new statistical model can be used to determine the number of teeth that engage for a given load. These splines are characterized by a tight fit at the major diameters, thereby transferring concentricity from the shaft to the female spline. A male spline has chamfered tips for clearance with the transition area. ANSI and DIN design manuals specify the different classes of fit.
    The design of involute helical splines is similar to that of gears, and their ridges or teeth are matched with the corresponding grooves in a mating piece. It enables torque and rotation to be transferred to a mate piece while maintaining alignment of the 2 components. Different types of splines are used in different applications. Different splines can have different levels of tooth height.

    Involute ball splines

    When splines are used, they allow the shaft and hub to engage evenly over the shaft’s entire circumference. Because the teeth are evenly spaced, the load that they can transfer is uniform and their position is always the same regardless of shaft length. Whether the shaft is used to transmit torque or to transmit power, splines are a great choice. They provide maximum strength and allow for linear or rotary motion.
    There are 3 basic types of splines: helical, crown, and ball. Crown splines feature equally spaced grooves. Crown splines feature involute sides and parallel sides. Helical splines use involute teeth and are often used in small diameter shafts. Ball splines contain a ball bearing inside the splined shaft to facilitate rotary motion and minimize stress concentration in stationary joints.
    The 2 types of splines are classified under the ANSI classes of fit. Fillet root splines have teeth that mesh along the longitudinal axis of rotation. Flat root splines have similar teeth, but are intended to optimize strength for short-term use. Both types of splines are important for ensuring the shaft aligns properly and is not misaligned.
    The friction coefficient of the hub is a complex process. When the hub is off-center, the center moves in predictable but irregular motion. Moreover, when the shaft is centered, the center may oscillate between being centered and being off-center. To compensate for this, the torque must be adequate to keep the shaft in its axis during all rotation angles. While straight-sided splines provide similar centering, they have lower misalignment load factors.
    splineshaft

    Keyed shafts

    Essentially, splined shafts have teeth or ridges that fit together to transfer torque. Because splines are not as tall as involute gears, they offer uniform torque transfer. Additionally, they provide the opportunity for torque and rotational changes and improve wear resistance. In addition to their durability, splined shafts are popular in the aerospace industry and provide increased reliability and fatigue life.
    Keyed shafts are available in different materials, lengths, and diameters. When used in high-power drive applications, they offer higher torque and rotational speeds. The higher torque they produce helps them deliver power to the gearbox. However, they are not as durable as splined shafts, which is why the latter is usually preferred in these applications. And while they’re more expensive, they’re equally effective when it comes to torque delivery.
    Parallel keyed shafts have separate profiles and ridges and are used in applications requiring accuracy and precision. Keyed shafts with rolled splines are 35% stronger than cut splines and are used where precision is essential. These splines also have a smooth finish, which can make them a good choice for precision applications. They also work well with gears and other mechanical systems that require accurate torque transfer.
    Carbon steel is another material used for splined shafts. Carbon steel is known for its malleability, and its shallow carbon content helps create reliable motion. However, if you’re looking for something more durable, consider ferrous steel. This type contains metals such as nickel, chromium, and molybdenum. And it’s important to remember that carbon steel is not the only material to consider.

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    Product Description

    Product Description

     

    Company Profile

    In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).

    Through our well-known brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors worldwide through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.

    We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.

    Certifications

    Our Factory

    Sample Room

    Why choose us?

    1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.

    2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.

    3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.

    4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.

    5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.
     

    Packaging & Shipping

    FAQ

    Q: Are you a trading company or manufacturer?
    A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years

    Q: Do you provide samples? is it free or extra?
    A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

    Q: How long is your delivery time? What is your terms of payment?
    A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
    For standard products, the payment is: 30% T/T in advance,balance before shipment.

    Q: What is the exact MOQ or price for your product?
    A: As an OEM company, we can provide and adapt our products to a wide range of needs.
    Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

    If you have another question, please feel free to contact us.

    How to Assemble a Pulley System

    A pulley is a wheel that rotates on a shaft or shaft to support the movement of a taut cable. Pulleys allow power to be transmitted from the shaft to the cable.
    pulley

    Simple pulley

    The simplest theory of operation of a pulley system assumes that the rope and weight are weightless and that the rope and pulley are not stretched. Since the force on the pulley is the same, the force on the pulley shaft must also be zero. Therefore, the force exerted on the pulley shaft is also distributed evenly between the 2 wires passing through the pulley. The force distribution is shown in Figure 1.
    The use of simple pulleys is as old as history. Before the Industrial Revolution, people relied on muscle strength to carry heavy loads. Pulleys, levers and ramps make this possible. Today, we can see pulleys in a variety of systems, from exercise equipment to garage doors, and even rock climbers use them to help them reach greater heights. As you can see, these simple machines have been around for centuries and are used in everyday life.
    Another simple pulley system is the pulley system. In this system, there is a fixed pulley at the top and a movable pulley at the bottom. The 2 pulleys are connected by a rope. This combination reduces the amount of work required to lift the load. Additionally, the ropes used in this system are usually made of rope and woven through the individual wheels of the pulley drum.
    A pulley is an ingenious device that distributes weight evenly and can be used to lift heavy objects. It is easy to build and can be easily modified for a wide range of activities. Even young children can make their own with very few materials. You can also use simple household items such as washing machines, thin textbooks and even chopsticks. It’s very useful and can be a great addition to your child’s science and engineering activities.
    The simplest pulley system is movable. The axis of the movable pulley can move freely in space. The load is attached to 1 end of the pulley and the other end to the stationary object. By applying force on the other end of the rope, the load is lifted. The force at the other end of the rope is equal to the force at the free end of the pulley.
    Another form of pulley is the compound pulley. Compound pulleys use 2 or more wheels to transmit force. Compound pulleys have 2 or more wheels and can lift heavier objects. Dim is POLE2.
    pulley

    tapered pulley

    It is important to clean and align the bolt holes before assembling the tapered pulley. The screws should be lubricated and the threads cleaned before installation. To install the pulley, insert it into the shaft keyway. The keyway should be aligned with the shaft hole to prevent foreign matter from entering the pulley. Then, alternately tighten the bolts until the pulley is tightened to the desired torque.
    A tapered pulley is a basic structure. The pulley belt is arranged across 4 steps. Installed between the headstock casting and the main shaft, it is often used in the paper industry. It integrates with printing machinery and supports assembly lines. These pulleys are also available in metric range options, eliminating the need for ke-waying or re-drilling. They are easy to install, and users can even customize them to suit their needs.
    CZPT Private Limited is a company that provides unique products for various industries. This large product is used for many different purposes. Also, it is manufactured for industrial use. The company’s website provides detailed specifications for the product. If you need a tapered pulley, contact a company in your area today to purchase a quality product!
    Tapered pulleys are vital to paper mill machinery. Its special design and construction enable it to transmit power from the engine source to the drive components. The advantages of this pulley include low maintenance costs and high mechanical strength. Cone wheel diameters range from 10 inches to 74 inches. These pulleys are commonly used in paper mills as they offer low maintenance, high mechanical strength and low wear.
    A tapered sleeve connects the pulley to the shaft and forms an interference fit connector. The taper sleeve is fixed on the shaft with a key, and the corresponding inner hole is fixed on the shaft with a key. These features transmit torque and force to the pulley through friction. This allows the tapered pulley to move in a circular motion. The torque transfer characteristics of this pulley are most effective in high speed applications.
    The sleeve is the most important part when assembling the tapered pulley. There is an 8-degree taper inside the cone, which is closely connected to the inner surface of the pulley. Taper sleeves and pulleys are interchangeable. However, tapered pulleys can be damaged after prolonged use.
    pulley

    pulley pulley system

    A pulley pulley system is a great way to move heavy objects. These systems have been around for centuries, dating back to the ancient Greeks. This simple mechanism enables a person to lift heavy objects. These blocks are usually made of rope, and the number of turns varies for different types of rope. Some blocks have more cords than others, which creates friction and interferes with the easy movement of the lifting system.
    When using a pulley pulley, the first thing to decide is which direction to pull. Unfavorable rigging means pulling in the opposite direction. In theory, this method is less efficient, but sometimes requires a certain amount of work space. The benefit is that you will increase the mechanical advantage of the pulley by pulling in the opposite direction. So the interception and tackle system will give you more of a mechanical advantage.
    Pulley pulleys are an excellent choice for lifting heavy objects. The system is simple to install and users can easily lift objects without extensive training. Figure 3.40 shows a pulley in action. In this photo, the person on the left is pulling a rope and tying the end of the rope to a weight. When the rope is attached to the load, the rope will be pulled over the pulley and pulley.
    The blocks on the blocks are attached to the ends of the rope. This creates unique lifting advantages compared to single-line systems. In Figure 3, the tension of each thread is equal to one-third of the unit weight. When the rope is pulled over the pulley, the force is divided equally between the 2 wires. The other pulley reverses the direction of the force, but that doesn’t add any advantage.
    Use pulleys to reduce traction and load. The weight of the load has not changed, but the length of the rope has increased. Using this method, lifting the load by pulling the rope 4 times reduces the force required to lift 1 foot. Likewise, if the pulley system had 4 pulleys instead of three, the length of the rope would be tripled.
    The system can transmit loads in any direction. Rope length is determined by multiplying the distance from the fixed block to the load by the mechanical advantage. If the mechanical advantage is 3:1, then passing the rope through the pulley 3 times will produce the required traction distance. Also, the length of the rope will depend on the mechanical advantage, so if the load is 3 times the length of the rope, it will be more than 3 times the required length.

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