Tag Archives: gearbox custom

China Custom ISO Certified Km Series 1 50 Ratio Speed Reducer Helical-Hypoid Gearbox Speed Increase Gearbox gearbox assembly

Product Description

 

Product Name

New design Helical-hypoid gear units KM series gearbox Speed Reducer Motor Reducer

Series

helical gearbox

Application

Power Tranmission

Bearing

China Top brand HRB,LYC,ZWZ or other brands requested, NSK…..

Used

industry machinery

Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor

KM KB Series helical gear units has more than 4 types, power 0.12-4kw, ratio 7.73-302.5, torque max 100-500NM, Modulaw and multistructure can meet the demands of various conditions.

(1) Ground-hardened helical gears.
(2) Modularity, can be combined in many forms
(3) Made of high-quality aluminum alloy, light in weight and nonrusting
(4)Large in output torque, high efficiencym energy saving and environmental protection
(5) The mounting dimension of SKM series are compatible with SMRV series worm gear unit
(A part of SMRV050 dimensions are different from SKM28)
(6) The mounting dimension of SKB series are compatible with W series worm gear unit.

Features&Specification
KM28B~KM58B:2-Stage hypoid helical gear units. Speed ratio range 7.48~60.5

KM28C~KM58C:3-Stage hypoid helical gear units. Speed ratio range:4918~302.5

One of the features of the hypoid gear speed reducer is that the shafts intersect at 2 mutually parallel
planes,providing greater torque in the same construction space than an ordinary helical gear reducer. And its strength is much higher than that of worm gear reducer.

1.Omnidirectional mounting

2.Housing made of high-quality aluminum alloydie-casting,light weight good rust resistance

3.Low back clearance

4.Smooth transmission and low noise

5.Customized products available

 

Product Parameters

Applicable Industries

Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory

Gearing Arrangement

Hypoid

Output Torque

100~500NM

Input Speed

1400rpm

Output Speed

5~187

Place of CHINAMFG

China

Brand Name

CHINAMFG

Product name

Hypoid gear reducer

Color

Blue

Ratio

5-400

Certificate

ISO9001 CCC CE

 

 


 

Company Profile

 

Certifications

 

Packaging & Shipping

 

FAQ

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Single-Step
Samples:
US$ 80/Piece
1 Piece(Min.Order)

|
Request Sample

agricultural gearbox

Case Studies: Successful Implementations of Agricultural Gearboxes

Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:

  1. Case Study 1: Tractor Versatility

    A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.

  2. Case Study 2: Orchard Management

    An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.

  3. Case Study 3: Precision Planting

    A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.

  4. Case Study 4: Multi-Tasking Implements

    A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.

  5. Case Study 5: Soil Conservation

    A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.

These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.

agricultural gearbox

Factors to Consider When Selecting the Right Gearbox for Farm Machinery

Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:

  • Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
  • Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
  • Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
  • Efficiency: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
  • Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
  • Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
  • Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
  • Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
  • Compatibility: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
  • Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.

By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

  • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
  • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
  • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
  • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
  • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

China Custom ISO Certified Km Series 1 50 Ratio Speed Reducer Helical-Hypoid Gearbox Speed Increase Gearbox   gearbox assembly	China Custom ISO Certified Km Series 1 50 Ratio Speed Reducer Helical-Hypoid Gearbox Speed Increase Gearbox   gearbox assembly
editor by CX 2024-05-14

China Custom Pls90 Two Stage Reducer 86mm Flange Size Motor Spur Gearbox with high quality

Product Description

PLS90 Two Stage Reducer 86mm Flange Size Motor Spur Gearbox

-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.

-Ratio:12,16,20,25,28,35,40,50,70
-Weight: 4.1kg
-Product picture

-Conpments of the gearbox

-Datasheet

-Feature
Transmission Type: Planetary power transmission type
Material : Gear ring 42CrmoTi
                Flange Aluminum casting
                Output shaft 40Crmo
Output type:PLE round falnge output
                    PLF square flange output
                    ZPLE right angle round flange output
                    ZPLF right angle square flange output
Backlash:   Spur gearbox CHINAMFG : <7 arcmin
                     Spur gearbox 2 stage : <12 arcmin
                     Helical gearbox CHINAMFG : <3 arcmin
                     Helical gearbox CHINAMFG : <5 arcmin
Low noise and high quality.

-Company introduction
FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
 
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, stone carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.

FOCUS, your professional electrical partner !

-Payment & Package & Delivery 
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package ) 
3,Delivery
( By International Express,  By Air , By Sea )

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Double-Step
Customization:
Available

|

Customized Request

agricultural gearbox

Case Studies: Successful Implementations of Agricultural Gearboxes

Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:

  1. Case Study 1: Tractor Versatility

    A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.

  2. Case Study 2: Orchard Management

    An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.

  3. Case Study 3: Precision Planting

    A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.

  4. Case Study 4: Multi-Tasking Implements

    A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.

  5. Case Study 5: Soil Conservation

    A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.

These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.

agricultural gearbox

Specific Safety Precautions for Agricultural Gearbox Operation

Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:

  • Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
  • Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
  • Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
  • Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
  • Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
  • Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
  • Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
  • Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
  • Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
  • Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.

Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.

agricultural gearbox

Benefits of Using High-Quality Gearboxes in Agricultural Machinery

Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:

  • Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
  • Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
  • Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
  • Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
  • Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
  • Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
  • Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
  • Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.

Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.

China Custom Pls90 Two Stage Reducer 86mm Flange Size Motor Spur Gearbox   with high quality China Custom Pls90 Two Stage Reducer 86mm Flange Size Motor Spur Gearbox   with high quality
editor by CX 2024-05-06

China Custom RV Series Hollow Shaft Flange 5-100 Ratio Mount Reducer Worm Reduction Gearbox with Best Sales

Product Description

RV Series Hollow Shaft Flange 5-100 Ratio Mount Reducer Worm Reduction Gearbox

Product Description

1. Light in weight and non-rusting

2. Smooth in running, can work a long time in dreadful conditions
3. High efficiency, low noise
4. Good-looking in appearance, durable in service life, and small in volume

Detailed Photos

 

 

Product Parameters

 

Model 571 ~ 150
Power 0.06kw ~ 15kw
Input speed 750rpm ~ 2000rpm
Reduction ratio 1/5 ~ 1/100
Input motor AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft Solid shaft / Hollow shaft / Output flange…
Dimension standard Metric size / Inch size
Material of housing die-cast aluminum / Cast iron / Stainless steel
Accessories Flange / CHINAMFG shaft / Torque arm / Cover …

Our Advantages

 

Company Profile

 

FAQ

Q: Can you make the gear unit with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need s, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has a design and development team, we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Right Angle
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

1pc for the normal type and design
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agricultural gearbox

Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes

Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:

  • Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
  • Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
  • Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
  • Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
  • Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
  • Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
  • Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
  • Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
  • Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.

By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.

agricultural gearbox

Handling Varying Torque Demands with Agricultural Gearboxes

Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

  • Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
  • Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
  • Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
  • Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

agricultural gearbox

Maintenance Requirements for Agricultural Gearboxes

Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

  • Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
  • Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
  • Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
  • Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
  • Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
  • Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
  • Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
  • Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
  • Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

China Custom RV Series Hollow Shaft Flange 5-100 Ratio Mount Reducer Worm Reduction Gearbox   with Best Sales China Custom RV Series Hollow Shaft Flange 5-100 Ratio Mount Reducer Worm Reduction Gearbox   with Best Sales
editor by CX 2024-04-26

China Best Sales Custom High Torque Planetary Gearbox 6mm 12mm 24mm 32mm Power Transmission Speed Reducer for Car Marine Engine Motors Robot Small Gears gearbox and motor

Product Description

Our main products, steel gearboxes ,gear systems for motors through powder metallurgy processing.

In a simple planetary gearbox setup, input power turns the sun gear at high speed. The planets, spaced around the central axis of rotation, mesh with the sun as well as the fixed ring gear, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called carrier. As the planet carrier turns, it delivers low-speed, high-torque output. The Sun Gear Gets The Input While The 3 Planet Gears Provide The Ouput Via A Planet Carrier .

Gearbox ratio 3 :1 to 1000:1 .
We specialize in designing and manufacturing highly engineered, custom gear parts , gearbox , components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
 

Customized metal parts specification

 

Product type  Custom metal gearbox ,OEM planetary gear system ,  speed reducer , motor gears , custom motor gearbox , speed transmission , sintered gears , gearbox manufacturer 
Material metal
Process Powder metallurgy , metal injection molding , cnc machining 
Treatment plating ,sand blasting , PVD , coating
Tolerance ±0.3%
Drawing format DWG ,IGS , STP
Delivery time  10 days for mass production 

Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process . 

Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to CHINAMFG the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .

Custom metal parts

Workshop

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Four-Step
Samples:
US$ 6/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agricultural gearbox

Lubrication Practices for Extending the Lifespan of Agricultural Gearboxes

Proper lubrication is essential for ensuring the longevity and optimal performance of agricultural gearboxes. Here are some essential lubrication practices that can help extend the lifespan of these gearboxes:

  • Choose the Right Lubricant: Select a high-quality lubricant specifically designed for gearboxes and agricultural machinery. Consider factors such as viscosity, temperature range, and load-bearing capacity to ensure compatibility with the gearbox’s operating conditions.
  • Regular Inspection: Perform regular visual inspections of the gearbox and lubricant to check for signs of contamination, wear, or inadequate lubrication. Address any issues promptly to prevent further damage.
  • Cleanliness: Maintain a clean environment around the gearbox to minimize the risk of dirt, debris, and moisture entering the gearbox housing. Contaminants can compromise the lubricant’s effectiveness and accelerate wear.
  • Lubricant Level: Monitor and maintain the proper lubricant level in the gearbox. Insufficient lubrication can lead to increased friction and heat, causing premature wear and potential damage to gears and bearings.
  • Replace Lubricant: Follow the manufacturer’s recommendations for lubricant change intervals. Over time, lubricants can degrade, lose their properties, and become contaminated. Regularly replacing the lubricant helps ensure optimal performance.
  • Use Lubrication Schedule: Create a lubrication schedule based on the gearbox’s usage and operating conditions. Stick to the recommended intervals for applying or changing lubricant to prevent under-lubrication or over-lubrication.
  • Appropriate Lubrication Method: Follow the manufacturer’s guidelines for the correct lubrication method, whether it’s through oil bath, grease, or automatic lubrication systems. Proper application ensures even distribution of lubricant across gear surfaces.
  • Temperature Considerations: Be aware of temperature variations in your operating environment. Extreme temperatures can affect lubricant viscosity and performance. Choose a lubricant that can handle the temperature range of your equipment.
  • Expert Advice: Consult the gearbox manufacturer or a lubrication specialist to determine the best lubrication practices for your specific agricultural gearbox model and application.

By adhering to these lubrication practices, farmers can maximize the lifespan of their agricultural gearboxes, minimize downtime, and ensure efficient and reliable operation of their equipment.

agricultural gearbox

Factors to Consider When Selecting the Right Gearbox for Farm Machinery

Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:

  • Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
  • Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
  • Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
  • Efficiency: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
  • Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
  • Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
  • Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
  • Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
  • Compatibility: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
  • Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.

By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.

agricultural gearbox

Power Transmission in Farming Equipment with Agricultural Gearboxes

Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:

  • Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
  • Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
  • Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
  • Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
  • Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.

By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.

China Best Sales Custom High Torque Planetary Gearbox 6mm 12mm 24mm 32mm Power Transmission Speed Reducer for Car Marine Engine Motors Robot Small Gears   gearbox and motor	China Best Sales Custom High Torque Planetary Gearbox 6mm 12mm 24mm 32mm Power Transmission Speed Reducer for Car Marine Engine Motors Robot Small Gears   gearbox and motor
editor by CX 2024-04-12

China Custom Harmonic Driver, Precision Reducer, Actuaor, Gearbox, Industrial Robots Joints Hmcg-20-III gearbox engine

Product Description

Product Description

The HMHG-III series harmonic reducer has a compact structure with a through-hole. The wave generator has a large diameter hollow shaft with cross roller bearings to withstand radial and axial loads. This institution is simple and convenient for users to install customly.

Principle of harmonic gear transmission

The harmonic gear drive was invented by the American inventor C.W.Musser in 1955. It is a new transmission mode using the elastic deformation of flexible working components to carry out movement or power transmission. It breaks through the mode of mechanical transmission using rigid components and uses a flexible component to achieve mechanical transmission. Thus, a series of special functions that are difficult to achieve with other drives are obtained. Because the deformation process of the intermediate flexible component is basically a symmetrical harmonic, it is named. In addition to the Soviet Union called this transmission waveform drive or flexible wheel drive, the United States, Britain, Germany, Japan and other countries are called “harmonic drive”.

Harmonic deceleration principle
The deceleration principle of harmonic gear transmission refers to the use of the relative motion of the flexwheel, rigid wheel and wave generator, mainly the controllable elastic deformation of the flexwheel to achieve motion and power transmission. The elliptic CAM in the wave generator rotates in the flexwheel so that the flexwheel deforms. When the flexwheel teeth and rigid wheel teeth at both ends of the long axis of the elliptic CAM of the wave generator are engaged, the flexwheel teeth at both ends of the short axis are detached from the rigid wheel teeth. The teeth between the long axis and the short axis of the wave generator are in a semi-meshing state that gradually enters the snapping along different sections of the perimeter of the flexwheel and the rigid wheel, which is called the snapping; In a semi-meshing state that gradually withdraws from engagement, it is called snapping out. When the wave generator continuously rotates, the flexwheel constantly deforms, so that the 2 wheel teeth in the biting, meshing, biting out and disengaging 4 kinds of motion constantly change their original working state, resulting in the wrong tooth movement, to achieve the active wave generator to the flexwheel movement transmission.
 

Product Parameters

  
 

Model Reduction ratio Rated torque at input 2000r/min Permissible CHINAMFG torque at start/ stop Permissible max.value of ave.load torque instantaneous permissibie max. torque Permissible max.input rotational speed Permissible ave.input rotational speed Backlash(arc sec) Transmission accuracy(arc sec)
Nm Nm Nm Nm r/min r/min
14 50 7 23 9 46 8000 3500 20 90
80 10 30 14 51 20 90
100 10 36 14 70 10 90
17 50 21 44 34 91 7000 3500 20 90
80 29 56 35 113 20 90
100 31 70 51 143 10 90
20 50 33 73 44 127 6000 3500 20 60
80 44 96 61 165 20 60
100 52 107 64 191 10 60
120 52 113 64 161 10 60
25 50 51 127 72 242 5500 3500 20 60
80 82 178 113 332 20 60
100 87 204 140 369 10 60
120 87 217 140 395 10 60
32 50 99 281 140 497 4500 3500 20 60
80 153 395 217 738 10 60
100 178 433 281 841 10 60
120 178 459 281 892 10 60
40 50 178 523 255 892 4000 3000 10 60
80 268 675 369 1270 10 60
100 345 738 484 1400 10 60
120 382 802 586 1530 10 60

Detailed Photos

 

 

 

Company Profile

 

HangZhou Yijiaang Automation Technology Co., Ltd. was established in 2018, specializing in the application development, sales and technical services of transmission components. Main business: planetary reducer, harmonic reducer, RV reducer, DD motor, linear motor, linear module, rotary spline screw, hollow rotary platform, CAM splitter and other products. Widely used in: CNC machine tools, packaging machinery, printing machinery, automation equipment, joint robots, medical equipment, AGV and many other fields. The company regards “providing quality products and services” as its due responsibility.
The company adheres to the spirit of technological innovation and customer service, with a positive attitude of continuous endeavour, creates the value of “quality is the core”, establishes the goal of “professional perfection”, and achieves the corporate vision of “making the world move”. Focus on transmission products technical services.

 

FAQ

Q: What should I provide when I choose gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gearbox model for your refer.
Or you can also provide below specification as well:
1) Type, model and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Input mode and input speed

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Agricultural Machinery, Car, Robot
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Single-Step
Samples:
US$ 350/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agricultural gearbox

Case Studies: Successful Implementations of Agricultural Gearboxes

Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:

  1. Case Study 1: Tractor Versatility

    A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.

  2. Case Study 2: Orchard Management

    An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.

  3. Case Study 3: Precision Planting

    A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.

  4. Case Study 4: Multi-Tasking Implements

    A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.

  5. Case Study 5: Soil Conservation

    A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.

These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.

agricultural gearbox

Handling Varying Torque Demands with Agricultural Gearboxes

Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

  • Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
  • Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
  • Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
  • Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

agricultural gearbox

Benefits of Using High-Quality Gearboxes in Agricultural Machinery

Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:

  • Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
  • Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
  • Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
  • Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
  • Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
  • Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
  • Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
  • Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.

Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.

China Custom Harmonic Driver, Precision Reducer, Actuaor, Gearbox, Industrial Robots Joints Hmcg-20-III   gearbox engineChina Custom Harmonic Driver, Precision Reducer, Actuaor, Gearbox, Industrial Robots Joints Hmcg-20-III   gearbox engine
editor by CX 2024-01-23

China Custom Pto (Power Take Off) for DFAC (Dongfeng Truck) Duolika Sdq25-67lgq1 Transmission Gearbox 1700010-C22112 Teeth 25 gearbox design

Product Description

PTO (Power Take Off)  for DFAC (Xihu (West Lake) Dis.feng Truck ) Duolika  SDQ25-67LGQ1 For Transmission Gearbox  170571-C22112  /5.5 Teeth 25 

Xihu (West Lake) Dis.feng Truck Part Assembly 
 Gearbox PTO 
 POWER TAKE-OFF UNIT
 

Detailed Photos

Xihu (West Lake) Dis.feng DFAC Truck Power Take off (PTO Assembly)Xihu (West Lake) Dis.feng (DFAC DFCVTruck PtoImages of Xihu (West Lake) Dis.feng Truck Pto

Images of Xihu (West Lake) Dis.feng Truck Pto

Xihu (West Lake) Dis.feng  DFAC  Truck Power Take off

Power Take Off (PTOfor China trucks

DFAC Duolika PTO SDQ25-67LGQ1 For Gearboox 170571-C22112/5.5   Teeth numbers 25 

Images of Dfac Duolika Pto For Gearboox 170571-c22112

 

Product Description

FAW Truck power take off (FAW)

Jac Truck Xingrui series power take off (JAC)

WanLiYang series power take off (WLY)

ISUZU Truck power take off (ISUZU PTO)

SINOTRUCK CHINAMFG PTO power take off
JMC Truck power take off (JMC PTO)

FOTON  Truck power take off (FOTON  PTO)
New energy Electric series power take off

Vacuum control PTO

Pneumatic control PTO

Electric control PTO

Remote manual PTO

 

 

 Fast Power Take-off ( PTO) For Hydraulic Gear Pump Crane ,( Oil  Pump ,Fuel Pump Tanker Bowser Special Vehicle Gearbox PTO )  Assembly CHINAMFG CHINAMFG truck transmission gearbox power take off QD60 PTO
China Truck Power Take-off PTO Assembly ( Fast 8JS85E 9JS119TA RTO-11609B RT-11509F 12JS160TA 12JD160TA 12JD180TGearbox Transmission SDQ211/70 )

 
A detailed description of the original production and operation of the full power take-off device with sandwich type power take-off is described.
Sandwich type Power take-off List of main technical parameters
Serial number Map number Total speed ratio Rated power Maximum output torque Output interface form Output interface location size Indication switchform gas Pipe interfacesize AdaptationTransmission Model
One QJQ01-571 0.702 160kW 6-01 connector.    

 

 

Tell: tictrucks HangZhou City ZheJiang Province China
Gearbox Factory Gearbox Transmission Model
tictrucks
SZ OBM Model Brief data PTO
PTO ODM MODEL Truck brand
HaChi Gearbox C171757121-8C CA6-75AB19 CATS6-62 CA6T-123 6T120 JS6-550 TS6-53(Direct) -8C SDQ12/68 FAW
HangZhou C1   FAW
HaChi Gearbox TZ17-449 CA6T-138(FAW Eaton) 6-74 SDQ15/75 FAW
Xihu (West Lake) Dis.feng 17V20 17V70–Q17421(HangZhou) JC5-20T23(HangZhou) 17G0A8-LB27 17G0A88-QB80 17G1A8-20 17G0A5-EG05-B   SDQ23/30 Furika
LG LG520Q3 LG525Q Mengwo170571-Q17571 MW525CL 17G0AB02 WLY520 525 SDQ23/32 FOTON Furika
SDQ33/32
YY SYC07 170571-C64-E31121 TC5-30HKA20(Tangchi) TC5-30HFE9(Tangchi) YC5-30V06 LG535QHZJB1 1061 SDQ23/37 FOTON Furika
WLY WLY5TS32-73–LD4-90651 17KW1-N9-N9-Q17421
LC JAC 2830.5   SDQ42/27 IVECO NAVECO
LC JAC LC6T35   SDQ50/35 JAC
LC JAC LC6T46(A2Q25) LC6T450MT(AZQ28) WLYZ6S46( ) 646 SDQ50/45 FOTON AUMARK
WLY WLY6S46 646 SDQ50/69
LC JAC LC6T540 15CO7571   SDQ50/63 JAC
LC JAC LC5T97 LC5T30( 6teeth) 5T97 SDQ50/71
LC JAC LC5T400M1(A2Q08) 5T35 SDQ50/74 FOTON Oling
  NISSAN ZF5S400V   SDQ51/44 NISSAN
ZheJiang MSB-5M(A2Q05) LC5T88(6 teeth) ISUZU QINGLING SDQ51/62 ISUZU QINGLING
ZheJiang MSB-5M(A2Q05) LC5T88(6 teeth) ISUZU QINGLING SDQ51/63 ISUZU QINGLING
  DN3-70030-E0 6MT1420 DN3 SDQ51/65 ISUZU QINGLING
ISUZU QINGLING MSB-5S/5M/5SM 5MT1280JD JC526T3D 1571 5T88 SDQ51/74 JMC small
WLY WLY5TS32C-58-32 Xihu (West Lake) Dis.feng
WLY5TS32-31-32 Xihu (West Lake) Dis.feng
HangZhou JC528T8 1571 5T88 SDQ51/67 JMC
ZheJiang ISUZU MRB6P( EURO3)   SDQ52/74 ISUZU QINGLING
ZheJiang MRB6Q MLD6Q 5T ISUZU SDQ52/77 ISUZU QINGLING
FAST 8JS85E 17JK-G18569(JiangKai) 85E QD40A FAST, Xihu (West Lake) Dis.feng
RT-11609A RT-11509C   SDQ211/70-A Xihu (West Lake) Dis.feng, FAW,Xihu (West Lake) Dis.n IVECO, Steyr, Auman, Northern Benz BEIBEN,JAC,SHCAMAN
 Xihu (West Lake) Dis. Runze Special Vehicle
17G0A9-22 9JS135T-B   SDQ211/70-1
9JS119T-B(170571-K14E3)   SDQ211/70-3
9JS119TA   SDQ211/70-4
RTO-11609B RT-11509F   SDQ211/70-5
12JS160TA   SDQ212/70-1 Xihu (West Lake) Dis.feng, Xihu (West Lake) Dis.n IVECO, Steyr, Auman, Northern Benz BEIBEN,JAC,SHCAMAN
12JD160TA 12JD180T   SDQ212/70-2
  A5J38T   QC20A FOTON
NAVECO 17H30   tictrucks IVEVO NAVECO

Power take-off products

 

Model list of power take-off 

FAW Xihu (West Lake) Dis. power take off (FAW  PTO)

 

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-YQ12/68

1.24

250

CA6T-123/TS6-53

Internal spline / flange

Pneumatics

2

SDQ-YQ12/72

1.199

250

CA6T-123/TS6-53

Internal spline / flange

Pneumatics

3

SDQ-YQ13/70

1.08

300

CATS6-75A/1700940-680

Internal spline / flange

Pneumatics

4

SDQ-YQ15/75

1.006

350

CATS6-75(74),

TZ1700940H4G,CA6T-138

Internal spline / flange

Pneumatics

5

SDQ-YQ15/52

1.179

400

CA6T138

Internal spline / flange

Pneumatic (dynamic clutch)

Xihu (West Lake) Dis.feng series power take off (DF PTO)

 

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-DF21/33

1.044

250

17C-00030,17G0A4-08,

Internal spline / flange

Pneumatics

2

SDQ-DF22/47

1.2

600

Dt0690 overdrive

Internal spline / flange

Pneumatics

3

SDQ-DF22/47-A

1.03

600

Dt0690 overdrive

Internal spline / flange

Pneumatics

4

SDQ-DF24/42

1.2

600

DF6S900

Internal spline / flange

Pneumatics

5

SDQ-DF24/42-B

1.03

450

DF6S900

Internal spline / flange

Pneumatics

6

SDQ-DF24/45

1.2

600

DF6S900

Internal spline / flange

Pneumatics

7

SDQ-DF24/45-B

1.03

450

DF6S900

Internal spline / flange

Pneumatics

8

SDQ-DF24/65

1.06

400

DF6S-750

Internal spline / flange

Pneumatics

9

SDQ-DF24/64

1.06

400

DF6S750/DF6S650

Internal spline / flange

Pneumatics

 

10

 

SDQ-DF24/69

 

1.211

 

350

17K1/17KT6K-00030,

17K17-00030/17G1A7-15,

17K23-00030/17G0A7-15

Internal spline / flange

Pneumatics

 

11

 

SDQ-DF25/63

 

1.23

 

350

17G1A7-41/17F40(44/62)

/17g0a7-21 (41) / jiangft 650H

Internal spline / flange

Pneumatics

 

12

 

SDQ-DF26/31

 

1.45

 

350

DC6J70T/17G0A3-08(09/15/

25/96)/Zqc6t-75 / 750

Internal spline / flange

Pneumatics

 

 

13

 

 

SDQ-DF27/21

 

 

1.845

 

 

350

DC85JTZ/17G0Z56-571/17G 0A3-33(35/36)/17G571-N9

002/14G0A3-32(34)

/DC6J85TZ

 

 

Internal spline / flange

 

 

Pneumatics

 

14

 

SDQ-DF27/53

 

1.35

 

350

17G0A9-Z67D/DC7J100TB/1

7G0A9-45(-24-00030)

Internal spline / flange

Pneumatics

15

SDQ-DF27/55

1.216

300

17g0a3-32 (33 / 34 / 35 / 36) straight

Connecting gear / dc6j85tz (direct gear)

Internal spline / flange

Pneumatics

16

SDQ-DF27/65

1.07

350

DC7J100TC,17G0A9-Z66D

Internal spline / flange

Pneumatics

17

SDQ-DF27/66

1.26

350

Dc6j85tz (overdrive)

/17G0A3-54/170571-A9000

Internal spline / flange

Pneumatics

18

SDQ-DF28/55

1.3

400

17GOA3-38/17N29-00030

Internal spline / flange

Pneumatics

19

SDQ-DF28/65

1.55

350

Dc7j120tb (overdrive)

/01-00030

Internal spline / flange

Pneumatics

 

20

 

SDQ-DF28/72

 

1.84

 

350

Dc7j120tc (direct gear)

/01-00030

Internal spline / flange

Pneumatics

Jac Xingrui series power take off (JAC)

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-XR50/35

1

300

LC6T55 WLY6TS55

Internal spline / flange

Pneumatics

2

SDQ-XR50/45

1.1

280

LC6T46/LC6T450

Internal spline / flange

Pneumatics

3

SDQ-XR50/60

1.1435

300

LC6T540

Internal spline / flange

Pneumatics

4

SDQ-XR50/63

1.11

300

LC6T540/15CO7571

Internal spline / flange

Pneumatics

5

SDQ-XR50/65

1.6433

250

ML642A-A9

Internal spline / flange

Pneumatics

6

SDQ-XR50/67

1.1541

250

ML532A

Internal spline / flange

Pneumatic / manual

7

SDQ-XR50/69

1.1

280

LC6T46/LC6T450

Internal spline / flange

Pneumatics

8

SDQ-XR50/71

1.17

200

LC5T97/LC5T30

Internal spline / flange

Pneumatics

9

SDQ-XR50/74

1.03

200

LC5T35/LC5T40

Internal spline / flange

Pneumatics

10

SDQ-XR23/55

1.12

300

LC6T450M1

Internal spline / flange

Pneumatic / manual

11

SDQ-XR37/77

1.55

200

ML532C

Internal spline / flange

Pneumatic / manual

Qingling CHINAMFG series power take off (Isuzu PTO)

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-WS51/62

1.3

150

Msb-5m / starray lc5t88

Internal spline / flange

Pneumatics

2

SDQ-WS38/63

1

150

Msb-5m / starray lc5t88

Internal spline / flange

Pneumatic / manual

3

SDQ-WS32/64

1.095

300

MYY-6S

Internal spline / flange

Pneumatic / manual

 

4

 

SDQ-WS35/74

 

1.63

 

180

MSB-5M/MSB-5S/MSB-5SM/LC5T88

 

LC5T25/LC5T255M3/LC5T28

 

Internal spline / flange

Pneumatic / manual vacuum

5

SDQ-WS52/77

1.18

250

MLD-6Q/MLD6A

Internal spline / flange

Pneumatics

JMC series power take off

 

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-GT32/65

1.26

250

6MT1420/DN3-70030-E0/KN3

Internal spline / flange

Pneumatic / manual

2

SDQ-GT51/67

1.2

200

JC5T28/5T26.5/MTI280JD

Internal spline / flange

Pneumatic / manual

3

SDQ-GT32/65-A

1.315

250

6MT1420/DN3-70030-E0/KN3

Internal spline / flange

Pneumatic / manual

4

SDQ-GT32/65-B

1.09

250

6MT1420/DN3-70030-E0/KN3

Internal spline / flange

Pneumatic / manual

5

SDQ-GT32/65-C

1.26

250

6MT1420/DN3-70030-E0/KN3

Internal spline / flange

Pneumatic / manual

ZF series power take off

 

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-ZF51/38

1.077

300

ZF6S500/ZF6S600/ZF6S558

ZF6S508/ZF6S458

Internal spline / flange

Pneumatics

2

SDQ-ZF51/44

1

250

ZF5S400

Internal spline / flange

Manual

3

SDQ-ZF48/39

1.063

250

ZF5S408/ZF5S328

Internal spline / flange

Pneumatics

4

SDQ-ZF211/65

0.772

650

TraXon12

Internal spline / flange

Pneumatics

Fast PTO power take off

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-FS212/70

0.94

600

12JSD160TA

Internal spline / flange

Pneumatics

2

SDQ-FS212/70-A

0.78

600

12JSD160TA

Internal spline / flange

Pneumatics

3

SDQ-FS19/31

(QD40A)

1.09

400

8JS75

Internal spline

Pneumatics

4

SDQ-FS24/37

( QCZ70A)

0.93

600

6J80T

Internal spline / flange

Pneumatics

5

SDQ-FS211/60

1.1

350

6DS40TB-D/6DS60TB-D

Internal spline / flange

Pneumatics

 

6

 

SDQ-FS211/70

 

0.94

 

600

Fuller / fast / rt-11509c

8JS100S/17G0A9-22

Internal spline / flange

Pneumatics

 

7

 

SDQ-FS211/70-A

 

0.78

 

600

Fuller / fast / rt-11509c

8JS100S/17G0A9-22

Internal spline / flange

Pneumatics

8

SDQ-FS34/29

 

400

8JS75

Internal spline / flange

Pneumatics

WanLiYang series power take off (WLY PTO)

 

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-WL24/37

1.176

250

10H30

Internal spline / flange

Pneumatics

2

SDQ-WL24/38

1.077

300

6G55

Internal spline / flange

Pneumatics

3

SDQ-WL24/40

1.333

300

6G40A

Internal spline / flange

Pneumatics

4

SDQ-WL31/39

1.1

300

6G40A

Internal spline / flange

Pneumatics

5

SDQ-WL24/43

1.087

300

5G40

Internal spline / flange

Pneumatic / manual / vacuum

6

SDQ-WL24/44

1.043

300

6G40B

Internal spline / flange

Pneumatics

7

SDQ-WL24/59

1.094

300

6G120/6G70

Internal spline / flange

Pneumatics

8

SDQ-WL24/60

1.3

300

6TS40

Internal spline / flange

Pneumatics

9

SDQ-WL24/63

1.39

180

5TS32

Internal spline / flange

Pneumatic / manual

10

SDQ-WL 24/63-B

1.39

180

5G32A

Internal spline / flange

Pneumatic / manual

11

SDQ-WL 24/66

1.359

180

5TS32-C

Internal spline / flange

Pneumatic / manual

12

SDQ-WL 24/66-B

1.146

180

5G32B/5G32C

Internal spline / flange

Pneumatic / manual

13

SDQ-WL 24/67

SDQ-WL 25/67

1.147

300

6T120/6S46/6S51

Internal spline / flange

Pneumatics

14

SDQ-WL 24/70

1.15

200

6S46B (2015-4-25)

Internal spline / flange

Pneumatic / manual

15

SDQ-WL 24/71

SDQ-WL 25/71

1.11

300

6S51B/6S46B

Internal spline / flange

Pneumatic / manual

16

SDQ-WL 24/72

1.133

300

6TS55E/6TS60

Internal spline / flange

Pneumatic / manual

17

SDQ-WL23/63

1.35

350

10H46

Internal spline / flange

Pneumatics

18

SDQ-WL23/71

1.15

400

7TS60

Internal spline / flange

Pneumatics

19

SDQ-WL24/75

1

400

7TS60B

Internal spline / flange

Pneumatics

20

SDQ-WL25/70

1.244

400

7TS60C

Internal flange / spline

Pneumatics

21

SDQ-WL24/73

1.07

400

7TS60D

Internal spline / flange

Pneumatics

22

SDQ-WL25/33

1.228

350

10h46 (right)

Internal spline / flange

Pneumatics

23

SDQ-WL27/70

1.08

150

5TS40

Internal spline / flange

Pneumatics

24

SDQ-WL31/46

1.2

180

5TS40

Internal spline / flange

Pneumatics

25

SDQ-WL211/100

1

1000

9G90

Internal spline / flange

Pneumatics

SINOTRUCK CHINAMFG PTO power take off

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-ZD27/61

1.1

600

DC7J120T

Flange flange

Pneumatic (dynamic clutch)

2

HW50

0.739

500

HW14710/HW18710

HW15710/HW19710

Internal flange / spline

Pneumatics

3

HW70

0.793

700

HW18709/HW18710

Internal spline / flange

 

4

HW80Q-F301

 

800

HW9571C1

Flange flange

Pneumatics

5

HW140Q-F301

0.84

1400

HW12706

Flange flange

Pneumatics

6

HW140Q-F302

0.84

1400

HW12706

Flange flange

Pneumatics

7

HW140Q-F303

0.84

1400

HW12706

Flange flange

Pneumatics

8

HW140Q-F305

0.84

1400

HW12706

Flange flange

Pneumatics

9

HW60Q-F300

0.686

600

HW12706

Flange flange

Pneumatics

Other series of power take-off

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-HL211/65

0.772

650

Soda gearbox 12sob1500

Internal spline / flange

Pneumatics

2

SDQ-HL211/100

1

1000

Soda gearbox 12sob1500

Internal spline / flange

Pneumatics

3

SDQ-NQ42/26

1.15

150

NAC 2830.5

Internal spline / flange

Pneumatics

4

SDQ-NQ42/27

1.15

150

NAC 2830.5

Internal spline / flange

Pneumatics

5

SDQ-SQ42/77

1.13

300

SAIC sc50m6d

Internal spline / flange

Pneumatics

New energy  Electric Power Truck series power take off PTO

Serial number

Model of power take-off

speed ratio

Output torque (N.m)

Matching gearbox

Output mode

control mode

1

SDQ-LK31/38

1.043

300

HangZhou green control 6s100

Internal spline / flange

Pneumatics

2

SDQ-LK24/36

1.136

300

HangZhou green control j6s95

Internal spline / flange

Pneumatics

3

SDQ-LK20/56

1.148

300

HangZhou green control j2s130

Internal spline / flange

Pneumatics

Export series power take off

Serial number

Model of power take-off

speed ratio

Output torque

(N.m)

Matching gearbox

Output mode

control mode

1

Pto1000 series

0.6- 1.88

300

EATON FS 3005/4005

EATON 6305

Internal flange / spline

Pneumatics

 

 

 

2

 

 

 

Pto2000 series

 

 

 

0.6- 1.88

 

 

 

350

Eaton fuller CHINAMFG rt-11109a / rt-6609a rt-7608a

Allison Ellison

M-5600/M-6600/S-5600 S-6600

 

 

 

Internal spline / flange

 

 

 

Pneumatics

3

3131(BZ)

0.84-2.9

4

450

Allison Ellison

MD-3000/MD-4000

Internal spline / flange

Hydraulic (dynamic clutch)

 

4

3252(BZ)

0.81-1.8

5

 

300

Allison Ellison

MD-3000/MD-4000

Internal spline / flange

Hydraulic (dynamic clutch)

 

5

3151(BZ)

 

0.84-2

 

540

Allison Ellison

MD-3000/MD-4000

Internal spline / flange

Constant mesh

 

6

 

3300

 

0.74-1

 

390

Allison Ellison

MD-1000/MD-2000

Internal spline / flange

Hydraulic (dynamic clutch)

7

PTO852

1.13

650

Allison

Internal spline / flange

Hydraulic (dynamic clutch)

 

 

8

 

 

103K_03(BZ)

 

 

0.77-0.55

 

 

650

ZF ZF

S5-50/90

S6-65/66/70/75/80/90 6S-800/1000/1005/1200

 

 

Flange flange

 

 

Pneumatics

 

 

9

 

 

1571K_03 (BZ)

 

 

0.76

 

 

420

ZF ZF

S5-50/90

S6-65/66/70/75/80/90 6S-800/1000/1005/1200

 

 

Flange flange

 

 

Pneumatics

 

Gearbox manufacturer code (see Table 1 for details) 

Gearbox manufacturer code

Code

Explain

Code

explain

WS

ZheJiang CHINAMFG gearbox Co., Ltd

ZD

Sinotruk HangZhou gearbox Co., Ltd

ZF

HangZhou ZF CHINAMFG gearbox Co., Ltd

FS

ZheJiang Fashite automobile transmission Co., Ltd

AS

Allison transmission Co., Ltd

SQ

ZheJiang Automotive Transmission Co., Ltd

ET

Eaton (ZheJiang ) gearbox Co., Ltd

NQ

HangZhou Automobile Gearbox Co., Ltd

DF

Xihu (West Lake) Dis.feng (HangZhou) gearbox Co., Ltd

LK

HangZhou lvkong transmission Co., Ltd

YQ

Gearbox branch of CHINAMFG Xihu (West Lake) Dis. transmission division

HL

ZheZheJiang oda transmission Co., Ltd

HY

HangZhou CHINAMFG automobile transmission Co., Ltd

GT

Getrac (ZheJiang ) transmission system Co., Ltd

WL

ZHangZhoug WanLiYang Co., Ltd

XR

ZheZheJiang ngrui gear transmission Co., Ltd

ZZ

Sinotruk Xihu (West Lake) Dis. gearbox Co., Ltd

HD

ZHangZhoug Xihu (West Lake) Dis.feng Gear Co., Ltd

HC

HangZhou Xihu (West Lake) Dis. gearbox Group Co., Ltd

QJ

Xihu (West Lake) Dis. Gear Transmission Co., Ltd

LG

Fudong CHINAMFG automobile bridge box Co., Ltd

ZM

ZHangZhoug Zhongma automobile transmission Co., Ltd

ZC

HangZhou Gear Co., Ltd

LQ

HangZhou Qingfu transmission Co., Ltd

CQ

ZheJiang Qingfu transmission Co., Ltd

SR

Shengrui transmission Co., Ltd

JF

Jiefu Transmission Technology Co., Ltd

   

 

Certifications

Packaging & Shipping

 

FAQ

1.Are you trading company or manufacturer ?

We are Group Corporation manufacturer ,have Group Factories Contractor.

2 .Can I have samples of this type of product to test the quality?
Yes, you can buy any sample to test the quality,our MOQ is 1 unit.

3. What’s the delivery time and can you lower the price?
It depends on your order.The delivery time is within 30 workdays after we received your prepayment. If you have placed an order of large quantities, then,of course, the price can be lowered.
 

4.Can you supply some quick-wear parts?

Yes, we can supply the parts as your request,such as traction,traction pin,balance beam and plate spring,hanging accessories,turntable,all kinds of brake pads,brake pan, bearings,etc.
 

6.Do you have any used products for sale?

We have products in stock for choices,the prices are favorable,we’ll show you our stock products if you need.

7.What’s the payment terms?

TT 30% as deposit, balance before shipment by TT or at sight.

8. How to guarantee customers get the goods smoothly after they payment?
Don’t worry,dear.We have joined the trade assurance,you can place the order by trade assurance,if we don’t delivery products, the deposit will be returned to you.

9.How can you ensure the quality of the products?

Don’t worry,dear.We have joined the trade assurance,if the products have quality problems when you received them,the payments can be refund to you.

There are 5 commonly used wrecker tow truck , usually depending on the type or size of the recovery wrecker :
First type : Boom towing truck

– use adjustable arms and winches to retract vehicles from ditches, embankments, or any vehicle that cannot arrive safely. Some booms are fixed, some heavy rotating racks, hydraulic telescopic tubes, others. In the past boom, trucks used the “hook chain” system, the chain around the frame or axle, and then hoisted by the winch. A heavy rubber pad is attached to the truck and truck so that it can be towed CHINAMFG other bridges.” Slings and belts are an evolution, replacing parts of chains with rubber belts. slings did not use too much today because they could shave bumper cars. But they are sometimes used in wrecker accidents carrier or have 1 or 2 front wheels or rear wheels missing or pickups and other vehicles have steel bumpers. Equipped with all wheel drive, the truck is towed away, unable to use the machine string, because it can make the car power transmission system problems.

Second type :Wheel lift wrecker towing truck

(also called “glasses”) – from the chain hook technique to generate a large metal frame, can be installed in the front or rear under the cradle, rendering vehicles by pneumatic or hydraulic hoist can drag the ground clear front or rear. The device usually picks up the wheel of the vehicle (i.e., front wheel, if it is front wheel drive, rear wheel, if it is rear wheel drive), and contacts the tire. wheel lift wrecker tow truck are common in china; cradles are like glasses. Medium and heavy-duty trucks use variations, “underlift” or “chassis lift”, in which the elevator shaft or frame is not the wheel. A forklift truck can be used as an adapter or a lift chassis.

Third type :Integration towing truck (also known as “Self Loader wrecker equipment“, “Snatcher towing vehicle“, “quick choice tow truck” or “roll back wrecker“) – the arm and wheel lift together. Used of light trucks to recover or stop vehicles. Most of the truck’s cab equipment is controlled so that the pickup truck does not leave the truck to connect the vehicle. heavy trucks are also manufactured using integrated lifts.

Forth type –Flat plates wrecker truck (also known as “rolling back tow truck” or “sliding tow truck“) – the entire back of the truck is fitted with a bed that can be hydraulically tilted down to the ground, allowing the vehicle to be placed under its own power or pulled up by the winch. [9] because they carry, rather than traction vehicles, it can be completely fixed; in the United States, they carry serious damage to car accidents.

Fifth type —Lifting platform wrecker truck the derricks lift the vehicle vertically and use the wheel lift to load it on the bed. In Europe, this car can eliminate the parallel parking of vehicles.

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery, Car, Hydraulic Gear Pump Crane ( Oil Pump, Fuel Pump
Function: Distribution Power
Gearbox 1: 17kt6K-00030, 17g0a7-15(Jiangshan), 17jk35-00030
Pto: Sdq24/69 Sdq24/71, Sdq24/70, Sdq24/69-1
Transmission 1: 17g1a7-15, 17jk07-00030-E, 17FT67-00030, 17D100-00
Transmission 2: 646b, Mly6s51b-20b-00, Wly6ts55b-63-32, Wly6s51b-2
Samples:
US$ 580/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agricultural gearbox

Case Studies: Successful Implementations of Agricultural Gearboxes

Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:

  1. Case Study 1: Tractor Versatility

    A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.

  2. Case Study 2: Orchard Management

    An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.

  3. Case Study 3: Precision Planting

    A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.

  4. Case Study 4: Multi-Tasking Implements

    A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.

  5. Case Study 5: Soil Conservation

    A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.

These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.

agricultural gearbox

Common Signs of Gearbox Wear and Their Solutions

Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:

  • Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
  • Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
  • Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
  • Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
  • Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
  • Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
  • Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.

Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.

agricultural gearbox

Types of Agricultural Gearboxes for Specific Tasks

Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:

  • Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
  • Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
  • Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
  • Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
  • Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
  • Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
  • Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
  • Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
  • Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.

Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.

China Custom Pto (Power Take Off) for DFAC (Dongfeng Truck) Duolika Sdq25-67lgq1 Transmission Gearbox 1700010-C22112 Teeth 25   gearbox design		China Custom Pto (Power Take Off) for DFAC (Dongfeng Truck) Duolika Sdq25-67lgq1 Transmission Gearbox 1700010-C22112 Teeth 25   gearbox design
editor by CX 2024-01-08

China Custom Parallel Axis F Series Helical Gear Hard Tooth Surface Matching Transmission Equipment, High-Efficiency Reducer Gearbox with Hot selling

Product Description

Product Description
Boqiang Drive  F series parallel shaft in-line Helical gear motors Drive Reduction Gear Box replace bevel gear box reduction gear harmonic drive reducer
  Technical parameters

 

Ratio 5.36-178.37
Input power 0.12-200KW
Output torque 10-61900n.M
Output speed 0.08-261rpm
Mounting type Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.
Input Method Flange input(P or SF), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotc

Specification
 

Model

Shaft Dia.

mm

Horizontal Center Height mm

External Flange Dia.

 mm

Power
(kw)

Ratio

(i)

Nominal Torque

(Nm)

CHINAMFG Shaft

Hollow Shaft

F/FF/FA/FAF37

ф25

ф30

76

160

0.18-3 3.81-128.51 10-228

F/FF/FA/FAF47

ф30

ф35

77

200

0.18-3 9.08-189.39 126-393

F/FF/FA/FAF57

ф35

ф40

93

250

0.18-5.5 5.18-127.27 129-624

F/FF/FA/FAF67

ф40

ф40

97

250

0.18-5.5 4.21-228.99 105-871

F/FF/FA/FAF77

ф50

ф50

121

300

0.18-11 4.30-281.71 198-1654

F/FF/FA/FAF87

ф60

ф60

152

350

0.37-22 4.20-271.92 387-3018

F/FF/FA/FAF97

ф70

ф70

178

450

0.55-30 4.68-276.64 857-4049

F/FF/FA/FAF107

ф90

ф90

200

450

1.1-45 6.20-255.25 1391-7161

F/FF/FA/FAF127

ф110

ф100

236

550

4-90 4.63-172.33 1545-13426

F/FF/FA/FAF157

ф120

ф120

286

660

5.5-200 11.92-266.76 7900-2 0571

 

F series parallel shaft helical gear reduction motor has the following design:

1. F. Y .. Foot shaft extension installation parallel shaft helical gear reducer:

2. FA.. Y .. The base hollow shaft is provided with a parallel shaft helical gear reducer:

3. FAZ… Y .. The small flange hollow shaft is installed with the parallel shaft helical gear reducer

4. FF..Y .. Flange shaft extension type installation parallel shaft helical gear reducer

5. FAF.. Y .. The flanged hollow shaft is provided with a parallel shaft helical gear reducer

6.  F(FA FF FAF FAZ).. P/SF. Connecting flange input type parallel shaft helical gear reducer

7. F(FA FF FAF FAZ).. AD .. Shaft input parallel shaft helical gear reducer
 

8. FA(FF  F  FAF  FAZ)…R … Y. Combined parallel shaft helical gear reducer

Mounting poKition:

PoKition of the motor thermal box:
Input power rating and permissible torque:
Gear unit weight:

Photos of the factory area

ZHangZhoug Boqiang Transmission Co., Ltd. was established in 2002 and is a high-tech enterprise that integrates design, development, manufacturing, and operation, producing and selling reduction motors and power transmission equipment. The company is located in Oubei Town, HangZhoua County, at the forefront of national reform and opening up, known as the “Little Xihu (West Lake) Dis.” of HangZhou. Close to National Highway 104 and east to HangZhou International Airport and Xihu (West Lake) Dis. International Container Terminal; South to HangZhou Railway Station and Passenger Transport Center; There are also many national tourist attractions such as Yandang Mountain and Xihu (West Lake) Dis. River. With convenient transportation and unique geographical location, it is highly welcomed by domestic and foreign users.
Our company produces 12 series of helical gear reducers for various purposes, including shaft mounted helical gear reducers, helical bevel gear reducers, helical worm gear reducers, spiral bevel gear steering boxes, worm gear reducers, continuously variable transmissions, spiral elevators, and large gearboxes. The power coverage is 0.12-2000kw, with a reduction ratio of 1.25-30000. Various combinations, deformations, and specialized products can meet most industrial requirements. The R, K, F, and S series reducers adopt the modular design principle of unit structure, greatly reducing the types of components and inventory, and greatly shortening the delivery cycle. The components have strong universality and low maintenance costs.

Boqiang has a leading position in China in terms of technology level and product market share. The products are widely used in various fields such as metallurgy, light industry, packaging, medicine, petroleum, chemical industry, lifting and transportation, three-dimensional parking, printing and dyeing, elevators, wind power, etc. Boqiang Company has excellent performance. The transmission technology experts from the headquarters and numerous application engineers and after-sales service technicians from various regional offices provide you with rapid and comprehensive technical consultation and comprehensive services.

Looking back at the past and looking CHINAMFG to the future, Boqiang has always been on the way forward, constantly improving and surpassing itself with high-quality products and comprehensive services, and winning the favor of the market and customers. We are willing to work together with people of insight from all walks of life to create a more brilliant tomorrow.
Processing equipment

Testing equipment and quality control
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

Product matching

Packaging And Transportation
FAQ
Q1: Are you trading company or manufacturer?
A: We are factory.

Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.

Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q5: What information shall we give before placing a purchase order?
A:  a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
     b) Housing color.
     c) Purchase quantity.
     d) Other special requirements.

Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.

Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: a Year
Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Dr
Direction: Speed Changing, Speed Reduction
Layout: Parallel
Hardness: Hardened Tooth Surface
Customization:
Available

|

Customized Request

agricultural gearbox

Case Studies: Successful Implementations of Agricultural Gearboxes

Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:

  1. Case Study 1: Tractor Versatility

    A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.

  2. Case Study 2: Orchard Management

    An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.

  3. Case Study 3: Precision Planting

    A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.

  4. Case Study 4: Multi-Tasking Implements

    A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.

  5. Case Study 5: Soil Conservation

    A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.

These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.

agricultural gearbox

Handling Varying Torque Demands with Agricultural Gearboxes

Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

  • Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
  • Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
  • Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
  • Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

agricultural gearbox

Role of Agricultural Gearboxes in Agricultural Machinery

An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.

Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.

The primary functions of agricultural gearboxes include:

  • Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
  • Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
  • Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
  • Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.

Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.

China Custom Parallel Axis F Series Helical Gear Hard Tooth Surface Matching Transmission Equipment, High-Efficiency Reducer Gearbox   with Hot selling		China Custom Parallel Axis F Series Helical Gear Hard Tooth Surface Matching Transmission Equipment, High-Efficiency Reducer Gearbox   with Hot selling
editor by CX 2024-01-05

China Custom CZPT 765UV Gearbox on The Rkd Center CZPT supplier

Product Description

UMC is the industry leader in gearbox technology. Over our 40 year history we have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. We continue to define and redefine industry standards for gearbox performance, quality, features and technology. Our gearboxes are purpose built to do the job. Never over-engineered.

UMC stands behind its products and is committed to manufacturing the best products for a global market.

740-U 50:1 Ratio

Designed for longer spans, larger wheels, and heavier towers.
 

Features and Benefits

  • 2.25 inch output shaft
  • 50:1 gear ratio
  • Cartridge input and output seals
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • Top oil fill plug
  • Universal mounting pattern
  • Full cycle expansion chamber with stainless steel cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

740-UV 52:1 Ratio
Designed for longer spans, larger wheels and heavier towers where an extended output shaft is required.
 This gearbox has all the same capabilities, features and benefits that the standard 740 has with a few tweaks. The output shaft is extended, the gear ratio is 52:1 and the input shaft is made of ductile iron with a 25° pressure angle allowing this gearbox to be used on center CHINAMFG and lateral move/ linear systems that come standard with these specifications.

Features and Benefits

  • 2.25 inch extended output shaft
  • 52:1 gear ratio with 25° pressure angle
  • Cartridge input and output seals
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • Top oil fill plug
  • Universal mounting pattern
  • Full cycle expansion chamber with stainless steel cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and ductile iron input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

 

760-UV Gearbox

Designed for corner systems and lateral move carts where an extended output shaft is required

 

Growers typically use UMC’s 760-UV gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.

 

The UMC 760-UV final drive gearbox is our largest and most durable gearbox with an extended output shaft. It features a larger-diameter bull gear than the standard 740 series to handle 20% higher torque. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.

Features and Benefits

  • 2.5″ output shaft
  • 52:1 gear ratio with a 25° pressure angle
  • Unique dual input and output seal design
  • 20% more torque capacity than the standard 740
  • Bronze gear optional
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • 11-Bolt mounting pattern
  • Full cycle expansion chamber with aluminum cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and ductile iron input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

TNT-2 Gearbox

Designed for applications where the irrigation system may need to be towed

 

This gearbox is the perfect solution for a towable irrigation system. Growers typically prefer this gearbox over a gearbox with a towable hub. Simply disengage the worm and tow your system to its working location, then re-engage the worm and you are ready to run. The CX coupler is the perfect compliment for the TNT-2 gearbox due to the ability to control coupler disengagement at the gearbox.

 

The UMC patented TNT-2 final drive gearbox is designed specifically for applications where a center CHINAMFG or lateral move/ linear irrigation system needs to be towed. The gearbox provides the ability to disengage the worm gear and allows users to move systems from 1 area to another without requiring a Towable Hub add on.

Features and Benefits

  • 2.25″ output shaft
  • 50:1 gear ratio
  • Dual input seals with triple lip output seals
  • Bronze gear optional
  • Input shaft guard
  • External seal protectors for input and output seals
  • Top oil fill plug
  • 11-Bolt mounting pattern
  • Full cycle expansion chamber with stainless steel cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

 
 

760-UV Bronze Gearbox

Designed for the most extreme conditions where an extended output shaft is required.

 

Growers typically use The UMC 760-UV bronze gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.

 

The UMC 760-UV Bronze final drive gearbox is our largest and most durable gearbox with an extended output shaft designed for the most extreme growing conditions. It features a high strength aluminum bronze bull gear and a heat treated steel worm gear giving it a much higher load capacity than the standard 760-UV. Additionally, this gear combination greatly reduces gear wear, extending the useful life of the gearbox. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.

Features and Benefits

  • 2.5″ output shaft
  • 52:1 gear ratio with a 25° pressure angle
  • Unique dual input and output seal design
  • Bronze Gear
  • Heat Treated Steel Worm Gear
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • 11-Bolt mounting pattern
  • Full cycle expansion chamber with aluminum cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft
  • Also Available Assembled in the USA

CHINAMFG is the industry leader in gearbox technology. Over 37 year history they have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. CHINAMFG continue to define and redefine industry standards for gearbox performance, quality, features and technology. CHINAMFG gearboxes are purpose built to do the job. Never over-engineered.UMC stands behind its products and is committed to manufacturing the best products for a global market.

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Application: Motor, Agricultural Machinery, Agricultural
Function: Speed Reduction
Hardness: Hardened
Type: Worm and Wormwheel
Material: Cast Iron
Manipulate Way: Semi-Automatic Manipulation
Customization:
Available

|

Customized Request

agricultural gearbox

Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

  • Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
  • Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

agricultural gearbox

Types of Farming Equipment Incorporating Agricultural Gearboxes

Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:

  • Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
  • Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
  • Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
  • Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
  • Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
  • Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
  • Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
  • Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
  • Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
  • Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.

These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.

agricultural gearbox

Key Features of a Durable and Reliable Agricultural Gearbox

A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:

  • High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
  • Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
  • Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
  • Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
  • Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
  • Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
  • Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
  • Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
  • Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.

Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.

China Custom CZPT 765UV Gearbox on The Rkd Center CZPT   supplier China Custom CZPT 765UV Gearbox on The Rkd Center CZPT   supplier
editor by CX 2024-01-02

China Custom Alunimun Alloy Material Rotary Cutter Worm and Wheel Transmission Gearbox for Agricultural Equipment/Machinery with high quality

Product Description

Alunimun Alloy Material Made Worm and Wheel Transmission Gearbox for Agricultural Equipment/Machinery

Established in Nov.2002,HangZhou CHINAMFG is a professional manufacturer and supplier in supplying spare parts and accessories for agricultural machinery. In addition to the 3000 standards parts, we also offer our customers tailor-made articles or assemblies that are for special application.
 
HangZhou CHINAMFG focused on the development and production of gearboxes with a professional team and continue to learn advanced technology; the use of first-class equipment; high quality supply chain system, relying on these, the gearboxes get high reputation among customers at home and abroad.
 
These gearboxes are widely used in rotary tillers, lawn mowers, harvesters, hole diggers, pesticide sprayers, irrigation machines, fertilizer spreaders, blenders and so on. The main products are:
 
–Straight bevel gearbox
–Spiral bevel gearbox
–Planetary reducer
–Worm gearbox

HangZhou CHINAMFG International Trading Co.,Ltd is a modern enterprise specilizing in the development, production, sales and services of PTO shaft. We adhere to the principle of “Precise Driveline, Advocate Green”, using advanced technology and equipments to ensure all the technical standards of precise driveline. So that the transmission efficiency can be maxmized and every drop of resource of customers’ can be saved. Meanwhile, we have a customer-centric service system, providing a full range of pre-sale, sale and after-sale service. Customer satisfaction is our forever pursuit.

We follow the principle of people first, trying our best to set up a pleasant surroundings and platform of performance for each employee, so everyone can be self-consciously active to join in “Precise Driveline, Adocate Green” to embody the self-worth, enterprise value and social value.

Newnuro’s goal is: reducing customer’s purchase budget, support customers to earn more market.
Newnuro always finds solution for customers.Customer satisfaction is our ultimate goal and forever pursuit.
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Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Input Speed: 540 Rpm
Customization:
Available

|

Customized Request

agricultural gearbox

Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting

Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:

  • Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
  • Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.

By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.

agricultural gearbox

Types of Farming Equipment Incorporating Agricultural Gearboxes

Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:

  • Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
  • Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
  • Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
  • Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
  • Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
  • Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
  • Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
  • Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
  • Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
  • Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.

These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.

agricultural gearbox

Maintenance Requirements for Agricultural Gearboxes

Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:

  • Regular Inspections: Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.
  • Lubrication: Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.
  • Lubricant Checks: Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.
  • Tightening Bolts and Fasteners: Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.
  • Seal Inspection: Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.
  • Cleaning: Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.
  • Alignment: Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.
  • Filter Replacement: If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.
  • Expert Inspection: Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.

Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.

China Custom Alunimun Alloy Material Rotary Cutter Worm and Wheel Transmission Gearbox for Agricultural Equipment/Machinery   with high quality China Custom Alunimun Alloy Material Rotary Cutter Worm and Wheel Transmission Gearbox for Agricultural Equipment/Machinery   with high quality
editor by CX 2023-12-29

China Hot selling Ratio 11/24 Tractor Auto Parts Gear Milling Teeth Gearbox Transmission Front Drive Axle Helical Bevel Gear with Free Design Custom

Product Description

Ratio 11/24 Tractor Auto Parts Gear Milling Teeth Gearbox Transmission  Front Drive Axle Helical Bevel Gear

1.Company: HangZhou CZPT Machinery Industry & Trade Co., Ltd.
2. After-sale services
3.Model No:11/24
4.Package: Boxes, Cartons, Wooden Pallents
5.Work for : Tractor in Front Drive Axle Gear

Max 18-20
Hardness HRC 58-62
Meterial Carbon steel such as 20CrMnTiH(Can be customized)
Module M1-M10
Precision Class 5-8
Certificate ISO SGS

Treatment  Carburizing,Hardening,tempering,High frequency Treatment,black coating,zincing,nickelage

 

Company Profile

HangZhou CZPT Machinery is a professional manufacture of spiral bevel gear. The company has CNC milling machine, the GLEASON milling machine, rolling inspection machine, gear measuring center, a full set of metallographic analysis, inspection equipment and other related advanced equipment.
Our company owns gear measuring center equipped with advanced testing machines such as contourgraph, universal measuring microscope and full set netlaaographic analysis detector. According to various technical requirements and through procedures of sampling, special inspection and re-examination, multi-indexes of gears like observation, measurement and tracking can be completed.
With our high quality products, high credibility and trusty cooperation, aiming to be a highly specialized gear manufacturer of high level and all-directional service,we are looking forward to your  business negotiation and our promising cooperation.

FAQ

Q1: Are your products standard? 
A: Our model is standard, if you have specific demand, pls tell us the details. 
Q2: What is you main categories? 
A: Commercial Vehicles like Isuzu, Nissan, Hino , Mitsubishi, Toyota, Suzuki,Mazda etc. Agricutural Machinery and Electric Storage. 
Q3: If we don’t find what we want on your website, what should we do? 
A: You can contact me directly by email or WeChat/WhatsApp for the descriptions and pictures of the products you need, we will check whether we have them. 
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Screw Shaft Types

A screw shaft is a cylindrical part that turns. Depending on its size, it is able to drive many different types of devices. The following information outlines the different types of screws, including their sizes, material, function, and applications. To help you select the right screw shaft, consider the following factors:
screwshaft

Size

A screw can come in a variety of shapes and sizes, ranging from a quarter to a quarter-inch in diameter. A screw is a cylindrical shaft with an inclined plane wrapped around it, and its main function is to fasten objects together by translating torque into a linear force. This article will discuss the dimensions of screws and how to determine the size of a screw. It is important to note that screw sizes can be large and small depending on the purpose.
The diameter of a screw is the diameter of its shaft, and it must match the inner diameter of its nuts and washers. Screws of a certain diameter are also called machine screws, and they can be larger or smaller. Screw diameters are measured on the shaft underneath the screw head. The American Society of Mechanical Engineers (ASME) standardized screw diameters in 3/50-inch to 16 (3/8-inch) inches, and more recently, sizes were added in U.S. fractions of an inch. While shaft and head diameters are standardized, screw length may vary from job to job.
In the case of the 2.3-mm screw group, the construct strength was not improved by the 1.2-mm group. The smaller screw size did not increase the strength of the construct. Further, ABS material did not improve the construct strength. Thus, the size of screw shaft is an important consideration in model design. And remember that the more complex your model is, the larger it will be. A screw of a given size will have a similar failure rate as a screw of a different diameter.
Although different screw sizes are widely used, the differences in screw size were not statistically significant. Although there are some limitations, screws of different sizes are generally sufficient for fixation of a metacarpal shaft fracture. However, further clinical studies are needed to compare screw sizes for fracture union rates. So, if you are unsure of what size of screw shaft you need for your case, make sure to check the metric chart and ensure you use the right one.
screwshaft

Material

The material of a screw shaft plays an important role in the overall performance of a screw. Axial and central forces act to apply torque to the screw, while external forces, such as friction, exert a bending moment. The torsional moments are reflected in the torque, and this causes the screw to rotate at a higher rate than necessary. To ensure the longevity of the screw, the material of the screw shaft should be able to handle the bending moment, while the diameter of the shaft should be small enough to avoid causing damage.
Screws are made from different metals, such as steel, brass, titanium, and bronze. Manufacturers often apply a top coating of chromium, brass, or zinc to improve corrosion resistance. Screws made of aluminum are not durable and are prone to rusting due to exposure to weather conditions. The majority of screw shafts are self-locking. They are suited for many applications, including threaded fasteners, C-clamps, and vises.
Screws that are fabricated with conical sections typically feature reduced open cross-sectional areas at the discharge point. This is a key design parameter of conical screw shafts. In fact, reductions of up to 72% are common across a variety of applications. If the screw is designed to have a hard-iron hanger bearing, it must be hardened. If the screw shaft is not hardened, it will require an additional lubricant.
Another consideration is the threads. Screw shafts are typically made of high-precision threads and ridges. These are manufactured on lathes and CNC machines. Different shapes require different materials. Materials for the screw shaft vary. There are many different sizes and shapes available, and each 1 has its own application. In addition to helical and conical screw shafts, different materials are also available. When choosing material, the best 1 depends on the application.
The life of the screw depends on its size, load, and design. In general, the material of the screw shaft, nut body, and balls and rollers determine its fatigue life. This affects the overall life of the screw. To determine whether a specific screw has a longer or shorter life, the manufacturer must consider these factors, as well as the application requirements. The material should be clean and free of imperfections. It should be smooth and free of cracks or flaking, which may result in premature failure.

Function

The function of a screw shaft is to facilitate the rotation of a screw. Screws have several thread forms, including single-start, double-start and multi-start. Each form has its own advantages and disadvantages. In this article we’ll explore each of them in detail. The function of a screw shaft can vary based on its design, but the following are common types. Here are some examples of screw shaft types and their purposes.
The screw’s torque enables it to lift objects. It can be used in conjunction with a bolt and nut to lift a load. Screws are also used to secure objects together. You can use them in screw presses, vises, and screw jacks. But their primary function is to hold objects together. Listed below are some of their main functions. When used to lift heavy loads, they can provide the required force to secure an object.
Screws can be classified into 2 types: square and round. Square threads are more efficient than round ones because they apply 0deg of angle to the nut. Square threads are also stronger than round threads and are often used in high-load applications. They’re generally cheaper to manufacture and are more difficult to break. And unlike square threads, which have a 0deg thread angle, these threads can’t be broken easily with a screwdriver.
A screw’s head is made of a series of spiral-like structures that extend from a cylindrical part to a tip. This portion of the screw is called the shank and is made of the smallest area. The shank is the portion that applies more force to the object. As the shaft extends from the head, it becomes thinner and narrow, forming a pointed tip. The head is the most important part of the screw, so it needs to be strong to perform its function.
The diameter of the screw shaft is measured in millimeters. The M8 screw has a thread pitch of 1.25 mm. Generally, the size of the screw shaft is indicated by the major and minor diameter. These dimensions are appended with a multiplication sign (M8x1).
screwshaft

Applications

The design of screws, including their size and shape, determines their critical rotating speeds. These speeds depend on the threaded part of the screw, the helix angle, and the geometry of the contact surfaces. When applied to a screw, these limits are referred to as “permissible speed limits.” These maximum speeds are meant for short periods of time and optimized running conditions. Continuous operation at these speeds can reduce the calculated life of a nut mechanism.
The main materials used to manufacture screws and screw shafts include steel, stainless steel, titanium, bronze, and brass. Screws may be coated for corrosion resistance, or they may be made of aluminium. Some materials can be threaded, including Teflon and nylon. Screw threads can even be molded into glass or porcelain. For the most part, steel and stainless steel are the most common materials for screw shafts. Depending on the purpose, a screw will be made of a material that is suitable for the application.
In addition to being used in fasteners, screw shafts are used in micrometers, drillers, conveyor belts, and helicopter blades. There are numerous applications of screw shafts, from weighing scales to measuring lengths. If you’re in the market for a screw, make sure to check out these applications. You’ll be happy you did! They can help you get the job done faster. So, don’t delay your next project.
If you’re interested in learning about screw sizing, then it’s important to know the axial and moment loads that your screws will experience. By following the laws of mechanics and knowing the load you can calculate the nominal life of your screw. You can also consider the effect of misalignment, uneven loading, and shocks on your screw. These will all affect the life of your screw. Then, you can select the right screw.

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